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Thermon • 100 Thermon Dr • PO Box 609  San Marcos, TX 78667-0609 • Phone: 512-396-5801 • 1-800-820-4328

 

For the Thermon office nearest you visit us at . . . www.thermon.com
 

 

     © Thermon, Inc. • Printed in U.S.A. • Information subject to change.

Typical Wiring Diagram.

L 2 or N

L 1

Power Supply 

Ground

Power Cable

Heat Trace

Ground Braid

Form 50079-0219

INSTALLATION PROCEDURES

15. 

For  power  connection  applications:  Use 

dimple molded into side of junction box base 

to locate center hole, drill for user supplied 

power connection fitting per manufacturer’s 

recommendations.

16. 

Mount junction box on expediter making sure 

to align slots to properly orient junction box 

base.

Align Slots

Dimple for 

Center Line

Drilled thru (1) Wall

21

.  Completed Terminator ZP/FAK-1 for bulkhead 

entry of electrically heated TubeTrace bundles.

Power 

Connection

Bulkhead

17. 

Install  quick  mount  terminal  blocks  twist  to 

position  and  tighten  screws.  (By  others  for 

power connection application.)

Terminal Blocks

(Typical)

18. 

Complete system wiring between fabricated 

heat  tracing  and  power  supply  wiring.  See 

wiring diagram.

Power Wiring & 

Conduit By Others

19. 

Install junction box lid and twist hand tight. 

Insert  screwdriver  into  ratchet  slot  located 

on side of junction box base to tighten. Use 

screwdriver ratchet on junction box lid. Lid will 

rotate 30°.

30°

20. 

Lid latch mechanism fully engaged. To remove 

lid, repeat step 15 but in opposite direction.

Conduit and Wire (By Others

 

For Power Connection Applications)

Summary of Contents for Terminator ZP/FAK-1

Page 1: ...Terminator ZP FAK 1 For Bulkhead Entry of Electrically Heated TubeTrace Bundles INSTALLATION PROCEDURES ...

Page 2: ...VSX HT PETK 2D for KSX HTSX PETK 3D for FP HPT Required Order Separately for each heater to be fabricated A mm inch B mm inch C mm inch D inch mm Terminator ZP FAK 1 220 mm 8 5 8 277 mm 11 7 8 107 mm 4 1 4 171 mm 6 3 4 D B A C 8 7 Terminator ZP FAK 1 Kit Contents Item Quantity Description 1 1 Expediter Assembly Flat Mount Base Grommet Threaded Grommet Compressor and Support Cap with O Ring 2 1 Jun...

Page 3: ...ndle as included from end of the tubing bundle Ensure sufficient heat trace is available for electrical connection See instructions included with heat trace PETK kit purchased separately 2a Strip back bundle insulation 38 mm 1 1 2 to 76 mm 3 beyond bus connection heat tracing If bus connection indentation is less than 305 mm 381 mm 12 15 from end of the heat tracing proceed stripping the bundle in...

Page 4: ...ket and work up over FAK ends FAK 1 Bottom Cover FAK 1 Top Cover RTV Sealant 12 Apply RTV bead to back of FAK 1 flange prior to securing to bulkhead RTV Bead Backside View Stainless Steel Bolts 14 Apply RTV bead around FAK 1 flange 13 Secure FAK 1 to bulkhead wall using 8 eight stainless steel bolts Note stainless steel bolts washers and nuts provided by others Recommended bolt size is 8 32 8 Asse...

Page 5: ... junction box base Align Slots Dimple for Center Line Drilled thru 1 Wall 21 Completed Terminator ZP FAK 1 for bulkhead entry of electrically heated TubeTrace bundles Power Connection Bulkhead 17 Install quick mount terminal blocks twist to position and tighten screws By others for power connection application Terminal Blocks Typical 18 Complete system wiring between fabricated heat tracing and po...

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