ThermoForma 3033 Operating And Maintenance Manual Download

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Summary of Contents for 3033

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...dels 3033 and 3035 3860 and 3862 Steri Cult Incubators Operating and Maintenance Manual Manual No 7073033 Rev 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...ce Thermo Forma makes no representations or war ranties with respect to this manual In no event shall Thermo Forma be held liable for any damages direct or incidental aris ing out of or related to the use of this manual MANUAL NUMBER 7073033 6 20122 IN 2948 6 18 01 Updated electrical schematics to meet EMC standards ccs 5 Updates from 2 4 16 01 Updated Accessories list caster dollies ccs 4 19588 S...

Page 4: ...ssociées à ce symbole Gefahr von Stromschlägen Nur qualifizierte Personen sollten die Tätigkeiten ausführen die mit diesem Symbol beze ichnet sind Potencial de riesgos electricos Solo personas das capacitadadas deben ejecutar los procedimientos asociadas con este simbulo Equipment being maintained or serviced must be turned off and locked off to prevent possible injury Risques potentiels liés à l ...

Page 5: ...Model 3033 and 3860 Series ________________________________________________________________________ Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 7: ...l Panel 3 3 a Relative Humidity Liquid Crystal Display 3 3 b Humidity Indicator Light 3 3 3 8 Temperature Control Panel 3 3 a Temperature LCD Display 3 3 b Heat Indicator Light 3 3 Section 4 Routine Maintenance 4 1 4 1 Disinfecting the Incubator Interior 4 1 4 2 Cleaning the Cabinet Exterior 4 1 4 3 Cleaning Stainless Steel 4 1 4 4 Draining the Humidity Reservoir 4 1 Section 5 Service 5 1 5 1 Fuse...

Page 8: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 9: ... from doors windows and air conditioning or heating ductwork To help prevent microbial contamination the incubator should also be removed from areas of high personnel traffic Place the unit on a firm level surface capable of support ing the unit with humidity reservoir water Approximate weight with water 278 lbs or 125 kg Allow enough clearance on the left side of the unit for easy access to view ...

Page 10: ...ratory disinfectant and rinse with sterile distilled water It is recommended that the incubator run for 24 hours to assure removal of all trace vapors 2 7 Installing the Diffuser Pans and Pilasters 1 Install the boots onto the top and bottom diffuser pans The diffuser pans are the flat metal shelf type assem blies that form the top and bottom of the incubator chamber Refer to Figure 2 2 2 The diff...

Page 11: ... the CO2 supply The CO2 supply fitting labeled CO2 inlet is locat ed on the back of the incubator Securely attach the vinyl CO2 line to the barbed fitting and check the con nection for leaks 2 10 Connecting the Temp Alarm Back Up Battery The temperature alarm back up battery has been disconnected to prevent it from discharging during shipment To connect the battery 1 Turn the incubator off Remove ...

Page 12: ...ch ON the Add Water alarm may activate if the reservoir is not filled within 10 minutes Silence the alarm by pressing any sensi touch key No modification to the Add Water system should be made such as attaching to a pressurized sup ply without first consulting the Forma Service department The water valve is rated to 5 PSIG Pressure in excess of this may damage or override the valve and cause flood...

Page 13: ...indow 4 When programming is complete return the Program Run key switch to Run and remove the key to protect the set points from unauthorized tampering Note The incubator will not attempt to control the RH until the chamber temperature is within 1 C of setpoint During this time the value displayed in the RH control panel will be The RH recorder output will be the RH setpoint value 2 15 Setting the ...

Page 14: ...uivalent may be used to convert the remote alarm output to a screw terminal connection Refer to Figure 2 12 Model 3033 and 3860 Series ____________________________________________________Installation and Start Up 2 6 Figure 2 12 2 18 Convenience Accessory Outlet An electrical outlet is located on the back of the incubator providing 115VAC 0 35A max for lights and accessories The maximum allowable ...

Page 15: ... absolute RH average of 85 It is normal to have a small amount of condensate form across the bottom and in the corners of the glass door if the RH setpoint is equal to or greater than 90 RH No attempt to control RH will occur until the chamber temperature is within 1 C of setpoint During this time the value displayed in the RH Control module will be The RH recorder output will be the RH setpoint v...

Page 16: ...verted Y button selects the mode of the display When the unit is in the Set mode the word SET appears on the left side of the display With the key switch turned to Program the CO2 setpoint is set by pressing the up arrow or down arrow buttons Touching the inverted Y button again will change the display to read the actual chamber CO2 b CO2 Inject Light When CO2 is being injected the amber Inject li...

Page 17: ... the symbol H2O will flash in the LCD window Pressing any of the nine Sensi Touch buttons on the control panel will silence the alarm for 10 minutes When a low water alarm occurs add 3 liters of sterile dis tilled water to the humidity reservoir Follow the instructions in Section 2 10 Note No humidification will take place until the chamber tem perature is within 1 of the temperature setpoint Duri...

Page 18: ...is a condensed list of preventive maintenance requirements See the specified section of the instruction manual for further details Thermo Forma has qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact us at the number listed below Cleaning and calibration adjustment intervals are ...

Page 19: ... the minimum 4 1 4 4 Perform a complete decontamination procedure Wipe down interior shelves and side panels with disinfectant Drain the water reservoir bottle and rinse with disinfectant Rinse all well with sterile distilled water Between experiments More frequent decontamination may be required depending on use and environmental conditions 5 5 Change HEPA gas water and air filters as applicable ...

Page 20: ... 3 Cleaning Stainless Steel Use the mildest cleaning procedure that will do the job effectively To insure maximum effectiveness and to avoid mar ring the surface always rub in the direction of the finish polish lines Rinse the surface thoroughly and wipe the surface dry The use of aromatic solvents is not recommended for cleaning cabinet interiors as residues could cause contamination of the cabin...

Page 21: ... the opening and open the drain valve by rotating it 90 counterclockwise so the handle is parallel with the drain line Figure 4 3 This will drain the entire humidity system 6 Close the drain and replace the access panel Figure 4 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 22: ...odule while turning the Power switch on Continue to press the inverted Y button until the beeping stops Note When entering the calibration mode the temperature dis play will read 00 0 and the RH display will show the CO2 sen sor output voltage in millivolts This value can be used for diagnostic purposes by service personnel 6 Press the inverted Y touch button on the CO2 module so that the word SET...

Page 23: ...h Equipment Required a thermometer of known accuracy 1 Place the reference thermometer in the center of the chamber 2 Close both incubator doors and allow the incubator tem perature to stabilize for about one hour 3 Record the temperature indicated on the thermometer and the temperature readout on the Temperature Alarm Monitor Module 4 Carefully swing open the control panel and identify the Temper...

Page 24: ...life of the Zero Sample filter is about two years If the filter becomes clogged replace it with Thermo Forma stock 770001 1 Turn the incubator off and unplug it 2 Remove the screws securing the side access panel 3 Remove the panel by lifting it up and out Set it aside 4 Locate the Zero Sampler Filter installed in the clear vinyl tubing connected between the upper solenoid valve and the air pump lo...

Page 25: ... Changing the Inline Water Filter P N 780266 1 Turn the incubator off and pull the plug 2 Remove the screws securing the left side access panel 3 Remove the side access panel by lifting it straight up and set it aside 4 Locate the inline water filter Refer to Figures 5 3 and 5 4 5 Remove and replace the filter by pushing the tubing onto the ends of the filter 5 8 Changing the Blower Motor P N 9000...

Page 26: ...unctions are to be performed with the word Set removed from the LCD displays except when calibrating CO2 span a Set up 1 Check that the battery in the Temperature Alarm Monitor is connected 2 Check that High and Low alarm points are set properly 3 Check that the alarm enable microboard DIP switches are all On down b Functional checks 1 With the power switch off plug the unit in 2 Turn the key swit...

Page 27: ...own arrow keys adjust the display 0 2 C for each percent difference in the LCD readout compared to the indicating device Example If the indicating device is 95 and the LCD readout is 90 with the RH module in the Calibration mode raise the displayed temperature 0 2 C for each percent of difference or 0 2 x 5 1 0 Raise the displayed temperature 1 0 C 3 Return the incubator to the Run mode by turning...

Page 28: ...e incubator on and adjust the setpoints as desired Return the incubator to normal operation 23 Allow the unit to stabilize about 1 hour 24 Initiate an Auto Zero cycle by placing the Program Run switch in Program and the CO2 module in Set mode press the inverted Y key and press the hidden key 25 Wait about 30 minutes after the Auto Zero cycle com pletes and read the CO2 concentration on the indepen...

Page 29: ...g of this section 5 18 Drying out the Humidity Reservoir Servicing must be performed by qualified service personnel only 1 Drain the humidity reservoir refer to Section 4 4 2 Turn off and remove the cap from the barbed drain fit ting on the back of the cabinet 3 Open the incubator s outer and inner doors 4 Swing open the control panel and remove the vinyl fill tubing from the side of the humidity ...

Page 30: ...___________________________________________________Specifications d Temperature Alarm Sensor Platinum Probe Display Audio Visual Readability 0 1 C Setability 0 1 C e CO2 Inlet Pressure 10 PSIG Sensor Infrared Controller Microprocessor Display Digital LCD Readability 0 1 Setability 0 1 Alarm Differential and Delay 1 nominal f Fittings Drain Port 1 4 FPT Barbed Fitting Access Port 1 18 Removable Plu...

Page 31: ... 380 lbs 172 Kg Shipping Motor 430 lbs 195 Kg Air 460 lbs 209 Kg Ocean 500 lbs 227 Kg Model 3860 3862 Approximate Net Weight 270 lbs 122 Kg Shipping Motor 350 lbs 159 Kg Air 380 lbs 172 Kg Ocean 430 lbs 195 Kg k Environmental Conditions Indoor Use only Ambient Conditions 5 C to 40 C Relative Humidity 80 up to 31 C then decreasing linearly to 50 at 40 C Altitude Up to 2000 meters above sea level 6 ...

Page 32: ... Steel X X Shelf Kit 190035 Duplex Outlet Kit 115V X X factory installed 190036 Duplex Outlet Kit 220V X X factory installed 523028 Floor Stand for stacked units X X X X 760045 Disposable HEPA Filter 99 97 X X X X Assembly 770001 Disposable Microbiological X X X X Gas Filter 99 97 6003033 Installation Operation Qualification X X X X Protocol Stock No Description 155021 CO2 Fyrite Analyzer Kit 0 20...

Page 33: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 34: ...lenoid valve auto zero 1 250085 Solenoid valve CO2 1 184058 Mini vac pressure pump 1 4 l m for auto zero solenoid 1 190211 Frequency control board 3035 3862 1 230103 Glass fuse 75A time delay 2 230066 Ceramic fuse 10A time delay 3033 3860 2 230093 Ceramic fuse 5A time delay 3035 3862 1 230120 Fuse for convenience outlet 5A time delay 1 430108 Line cord set 3033 3860 1 Line cord set 3035 3862 Count...

Page 35: ...el 3033 and 3860 Series _______________________________________________________________Parts List 8 2 Figure 8 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 36: ...el 3033 and 3860 Series _______________________________________________________________Parts List 8 3 Figure 8 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 37: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 38: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 39: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 40: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 41: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 42: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 4 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 43: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 44: ...Model 3033 and 3860 Series _______________________________________________________Electrical Schematics 9 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 45: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 46: ...Millcreek Road P O Box 649 Marietta Ohio 45750 U S A Telephone 740 373 4763 Telefax 740 373 4189 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 47: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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ThermoForma 3033, Operating And Maintenance Manual

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