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Thermo Scientific Barnstead Pretreatment System, Installation And Operation Manual

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Contents

Preface ........................................................................ 1

Legal Information...................................................... 1
Warranty .................................................................. 1
Explanatory Notes on the Operating Instructions ...... 1
Safety Precautions ................................................... 2

Transport and Packaging............................................. 3

Examination on Receipt............................................ 3
Complaints............................................................... 3
Packaging for Return Shipment................................ 3

Intended Use of the Device .......................................... 4

Technical Specifications............................................... 5

The Installation Area..................................................... 7

Installation.................................................................... 8

Wall Mounting Instructions for 
Pretreatment System ............................................... 8
Connections of the Pretreatment System ................. 8

Typical Installation........................................................ 10

Corrective measures ................................................ 10

Flow Chart ................................................................... 11

How the Pretreatment System Functions ..................... 12

Initial start up ............................................................... 13

Putting the system into operation ............................. 13
Operating Elements.................................................. 13

Summary of Contents for Barnstead Pretreatment System

Page 1: ...Installation and Operation 50157886 Revision A October 2018 Thermo Scientific Barnstead Pretreatment System ...

Page 2: ...rmed by qualified service personnel Material in this manual is for informational purposes only The contents and the product it describes are subject to change without notice Thermo Fisher Scientific makes no representations or warranties with respect to this manual In no event shall Thermo be held liable for any damages direct or incidental arising from or related to the use of this manual 2018 Th...

Page 3: ...ng for Return Shipment 3 Intended Use of the Device 4 Technical Specifications 5 The Installation Area 7 Installation 8 Wall Mounting Instructions for Pretreatment System 8 Connections of the Pretreatment System 8 Typical Installation 10 Corrective measures 10 Flow Chart 11 How the Pretreatment System Functions 12 Initial start up 13 Putting the system into operation 13 Operating Elements 13 ...

Page 4: ...Maintenance 14 Maintenance Intervals 14 Waste Disposal 15 Troubleshooting 16 Replacement Parts 17 Replacement Consumables 17 Maintenance Record 18 ...

Page 5: ...nt is not part of any sales contract between Thermo Fisher Scientific Inc and a purchaser This document shall in no way govern or modify any Terms and Conditions of Sale which Terms and Conditions of Sale shall govern all conflicting information between the two documents Legal Information Note Specifications terms and pricing are subject to change Not all products are available in all countries co...

Page 6: ...eekend or during a vacation period close the feed water inlet close the feed water tap When installing the pretreatment system always ensure that there is adequate space all around the system refer to the table Accessibility to Pretreatment system in section Technical Specifications to ensure that ease of use or easy replacement of materials e g filter change connection is possible at all times Vi...

Page 7: ...has been any damage occurred to the goods during transportation Immediately contact your delivery transport agency Save the complete packaging including the cardboard box for a possible inspection of them and or return shipment of the system Packaging for Return Shipment If possible use the original box and packaging material When these are no longer available then Protect the system from shock by...

Page 8: ...evels L1 L2 and L3 Medical and microbiological laboratories according to DIN EN 12128 Laboratories in the central area of clinics and hospitals The system must not be operated outside of the specifications as described in the operating manual In particular the system should not be used for production of drinking water and drugs manufacturing The system must not be used as a medical device and outs...

Page 9: ...cm 670 Ω cm Chlorine Max 3 ppm Iron content Max 0 5 ppm pH range 4 11 Temperature 2 C 35 C Pressure 2 6 9 bar 29 100 PSI at a pressure 6 9 bar 100 PSI a pressure reducer must be installed upstream of the system Feed water supply NPT adapts to NPT male or female Tubing Connections Inlet Tubing Tube outer diameter Outlet Tubing Tube outer diameter Accessibility to Pretreatment system Space to the Le...

Page 10: ...sions of Pretreatment system Dimensions and weight of Pretreatment system Height Height with Wall Bracket 15 58 inch 15 17 inch Width 11 inch Depth Depth with Wall Bracket 7 00 inch 7 38 inch Dry Weight 24 5 lbs 11 1 kg Wet Weight during operation 29 lbs 13 2 kg ...

Page 11: ...from frost The temperature at the installation area must be between 2 C and 40 C The surface on which the system is installed must be level and stable It should not exceed a maximum of 2 deviation from evenness is recommended A smooth wall is required when the system is to be wall mounted The bench or wall surface must have an adequate load carrying capacity check the maximum capacity of load the ...

Page 12: ...ket Figure 4 Wall mount bracket 2 Drill holes for fasteners or drill screws directly into backing board and attach wall bracket securely to the wall 3 Place Pretreatment system onto bracket by sliding the mounting pins into the wall bracket slots refer Figure 5 4 Lock Pretreatment system into place by opening front door and locating the locking screw hole Fasten 8 32 locking screw from Pretreatmen...

Page 13: ...the Prefilter D502113 by inserting into the upper right and lower right quick disconnects Push firmly into place 3 Install the MPS cartridge D502114 by inserting into the upper middle and lower middle quick disconnects Push firmly into place 4 Install the Carbon filter D502115 by inserting into the upper left and lower left quick disconnects Push firmly into place Figure 8 Cartridge installation I...

Page 14: ...on Figure 10 Bench setup Corrective measures All tubing and cartridges must be checked for their correct position on the system and that no leakage or blockage after opening the feed water supply To avoid tripping ensure that the tubing does not lay over the floor ...

Page 15: ... following flow chart describes the Pretreatment system water flow path F1 Prefilter PS1 Prefilter Inlet Gauge F2 MPS Cartridge PS2 Prefilter Outlet Gauge F3 Carbon Filter PS3 Carbon Outlet Gauge F4 FLX31 Pressure Gauge Filter 25 μm V1 Pressure Regulator ...

Page 16: ...system and replacement is necessary Next the water flows into the MPS Anti Scalent cartridge The MPS cartridge contains a slow dissolving anti scalent material which is designed to prevent hard water scale buildup on down stream RO Membranes Replace this cartridge when the anti scalent material is half dissolved After the MPS cartridge the water flows into the Extruded Carbon cartridge The carbon ...

Page 17: ...ation system starts production Verify that all pressure gauges are showing pressure readings If no leaks or blockages are found close the Pretreatment system s front door and allow operation to continue Operating Elements 1 Prefilter Inlet Indicates water pressure after the regulator before entering the Prefilter 2 Prefilter Outlet Indicates water pressure after the Prefilter 3 Carbon Filter Outle...

Page 18: ...an easily accessible location for anyone who is using or servicing the system Maintenance Intervals Wear parts must be replaced in accordance with the following table The intervals have been established for the user and depend on the actual exact water quality and the volume of water that is used daily Note The lifetime of the wear parts is a direct function of the quality of the feed water and th...

Page 19: ...disposed of as household waste Systems are in conformity with EEC Guideline 2011 65 EC The system is not to be thrown away as household waste but must be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2011 65 EC We therefore request our customers in Germany and other member States in the European Economic Area to contact our local service c...

Page 20: ...No Flow out of system No feed water flow Verify feed water is on check for pressure on Prefilter Inlet Gauge Leakage in the system Tubing connector Cartridge or tubing Verify tubing is properly connected Verify cartridges are installed properly and are not cracked Replace broken tubing or connectors Call Service Gauges not working Faulty gauge Blocked cartridge No feed water Replace faulty gauge T...

Page 21: ...on kit Replacement Consumables Drawing ID Part Part Number 3 Feet 321191 4 Pressure Gauge MEX196 5 Pressure Regulator 02280 6 Inlet Connector PMX206 7 Outlet Connector PMX206 8 TEE Union PMX222 9 Elbow Union 212 00001 10 Elbow Stem PMX235 11 Male Connector 212 00002 12 Female Connector PMX236 13 Quick Disconnect Coupling 212 00003 14 25 Micron Tube Filter FLX31 15 Wall Bracket 700 00006 Consumable...

Page 22: ... Record The following points must be observed in order to ensure the quality of the system 1x Weekly enter measured values Customer address Location System type Serial no Manufacturing Year Date Prefilter Replaced Y N MPS Replaced Y N Carbon Replaced Y N ...

Page 23: ...altito o riciclato tramite queste medesime Ulteriori informazioni sulla conformità di Thermo Fisher Scientific con queste Direttive l elenco delle ditte di riciclaggio nel Vostro paese e informazioni sui prodotti Thermo Scientific che possono essere utili alla rilevazione di sostanze soggette alla Direttiva RoHS sono disponibili sul sito www thermofisher com in Servizi e Supporto Conformité WEEE C...

Page 24: ...0 0 43 1 801 40 0 Belgium 32 53 73 42 41 32 2 482 30 30 France 33 2 2803 2180 33 2 2803 2180 Germany 0800 1 536 376 49 6184 90 6000 0800 1 536 376 Italy 32 02 95059 552 39 02 95059 552 432 254 375 Netherlands 31 76 579 55 55 31 76 571 4440 Nordic Baltic CIS 358 9 329 10200 358 9 329 100 Russia 7 812 703 4215 7 812 703 4215 Spain Portugal 34 93 223 09 18 34 93 223 09 18 Switzerland 41 44 454 12 22 ...

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