Thermo Scientific Barnstead GenPure Operating Instruction Download

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50131265 Revision J November 2021

Thermo Scientific



Barnstead

GenPure



Ultrapure water system

Operating Instruction

Summary of Contents for Barnstead GenPure

Page 1: ...50131265 Revision J November 2021 Thermo Scientific Barnstead GenPure Ultrapure water system Operating Instruction...

Page 2: ...s in this document supersede all previous information received by the purchaser Thermo Fisher Scientific Inc makes no representations that this document is complete accurate or error free and assumes...

Page 3: ...n the specified purpose Thermo Fisher Scientific Inc provides this document to its customers with a product purchase to use in the product operation This document is copyright protected and any reprod...

Page 4: ...rating instructions the system is not modified only original spare parts consumables and accessories that have been approved by Thermo Electron LED GmbH are used third party spares consumables or acce...

Page 5: ...h or serious injuries Indicates a hazardous situation which if not avoided will result in death or serious injuries General information Particularly important notes are marked with this information si...

Page 6: ...e protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used...

Page 7: ...GenPure Systems 14 Chapter 4 Intended Use 15 Chapter 5 Technical specifications 17 Chapter 6 The Installation Area 21 Chapter 7 Installation 23 Connections of GenPure system 24 Start your system into...

Page 8: ...Error history 52 Print out of Data 52 Entering a code number 53 Code lock 53 The OEM Menu 54 Set the limiting value for temperature 54 Set the rinsing time 55 Change the disinfection time 55 Set the i...

Page 9: ...al 77 Chapter 15 Trouble shooting 79 Chapter 16 Replacement parts 83 Chapter 17 Consumable materials 85 Chapter 18 Accessories 87 Chapter 19 Terminal assignments 89 Chapter 20 Maintenance records 91 C...

Page 10: ...Contents 4 GenPure Thermo Scientific...

Page 11: ...Transport and packaging Contents Examination on receipt on page 6 Complaints on page 6 Packing for return shipment on page 6 Do not pull the plastic foil over your head Risk of suffocation Use the pl...

Page 12: ...y transport agency Save the complete packaging including the cardboard box for a possible inspection of them and or return shipment of the system Packing for return shipment If possible use the origin...

Page 13: ...e to the system or if products of other manufacturers are installed in it Protect the system from frost The temperature in the area in which the system is installed is not to go below 2 C or above 40...

Page 14: ...uate space all around the unit approx 30cm 11 81 inch to ensure that ease of use or replacement of materials e g filter change connection is possible at all times Never look directly into a switched o...

Page 15: ...afety precautions Thermo Scientific GenPure 9 To avoid tripping ensure that the tubings do not lay over the floor Apply the general rules of hygiene for laboratories when working with the system Do no...

Page 16: ...2 Safety precautions 10 GenPure Thermo Scientific...

Page 17: ...Thermo Scientific GenPure 11 3 Extent of delivery Contents Extent of assembly kit on page 12 Available GenPure Systems on page 14...

Page 18: ...ssembly kit Ultrapure cartridge Catalog no 09 2005 Final filter 0 2 m Catalog no 09 1003 Transformer table power pack Catalog no 50149597 Universal Holder and Universal adapter Catalog no 21 0007 Cata...

Page 19: ...Pure 13 PE hose 8 mm x 1 2 m or 0 31 inch x 1 yard Catalog no 18 0036 Connecting Cord US Catalog no 50132200 Connecting Cord british Catalog no 50132203 Connecting Cord euro Catalog no 50132215 Mounti...

Page 20: ...enPure UF Basic system ultrafiltration module 50131243 GenPure UV Basic system UV photooxidation 50131217 GenPure UV UF Basic system UV photooxidation ultrafiltration module 50131229 GenPure UV TOC Ba...

Page 21: ...stalled and use in the following application areas Laboratories for cell biological and biotechnological work with the safety levels L1 L2 and L3 Medical and microbiological laboratories according to...

Page 22: ...4 Intended Use 16 GenPure Thermo Scientific...

Page 23: ...xide CO2 max 30 ppm Silicate max 2 ppm Particles Filtration to 0 2 m is recommended for protection of the internal filter final filter Temperature 2 35 C Pressure regulator Set value 3 6 Bar Feed Pres...

Page 24: ...m 13 27 inch Weight Standard 22 kg 48 50 lbs dry weight GenPure UF 23 kg 50 71 lbs dry weight UV 24 kg 52 91 lbs dry weight GenPure Pro UV UF 24 kg 52 91 lbs dry weight o UV TOC 24 kg 52 91 lbs dry we...

Page 25: ...ure 19 Connectors for water Feedwater R 3 4 Rinse water 8 mm OD hose Ultrapure water R 1 4 Final filter outlet 8 10 mm OD hose Electrical connections external switched mode power supply Input voltage...

Page 26: ...tion 2 5 Technical specifications 20 GenPure Thermo Scientific Materials of parts which contact water Pressure regulator EPDM Elastomer Pump head Nylon with glass fiber UV Lamp High purity synthetic q...

Page 27: ...r to protect against water damage only available for EU Otherwise the manufacturer will not accept liability for any possible water damage Free run off to drain Unrestricted gravity flow to drain must...

Page 28: ...6 The Installation Area 22 GenPure Thermo Scientific...

Page 29: ...re 23 7 Installation Contents Connections of GenPure system on page 24 Start your system into operation on page 25 Wall mounting on page 27 Mounting the power pack voltage supply on page 29 Installati...

Page 30: ...Final filter 0 2 m 7 Optional printer connection max 24 V 1 A 8 Power supply connector max 24 V 5 A 9 Feedwater connector R 3 4 male thread 10 Rinse water outlet connector 8mm o d hose or 0 31 hose T...

Page 31: ...e cover 3 Locate the ultrapure cartridge and fit the cartridge into the system 4 Push each of the quick connectors onto the cartridge You will know they are attached when an audible click is heard Fit...

Page 32: ...g water connector of the unit R Rinsing water connector White o ring Hose 8mm o d Fitting 7 Screw the final filter supplied counter clockwise see arrow in the picture into the dispensing valve outlet...

Page 33: ...uitable for attaching the wall mounted bracket to a 16 inch wooden stud construction concrete or solid masonry wall Detailed instructions and needed hardware for mounting the bracket on the wall are p...

Page 34: ...prevent tipping 4x Mounting Holes for attaching 16 spaced wooden studs Wall Mounted Bracket 3 To remove the unit from the wall pull on both cords at the bottom of the mounting brackets refer to Figure...

Page 35: ...being used Step Action Figure 1 Before beginning to work with the universal adapter and holder remove the protective foil from the backside of them Stick the universal holder which is supplied in the...

Page 36: ...contact with water Risk of an electrical shock Power pack Connecting cable 5 Connect the power pack to the ultrapure water system 24V 4 pin power supply connector connector and to an earthed 100 250V...

Page 37: ...nlet system Proceed as follows to connect an ion exchanger to the upstream side of the GenPure system Step Action 1 Connect the hose which has a R3 4 female nut 1 from the raw water tap to the R3 4 in...

Page 38: ...7 Installation Installation examples 32 GenPure Thermo Scientific...

Page 39: ...describes the GenPure system with full equipment ultrafilter UV lamp TOC measuring cell included Depending on your GenPure system configuration the ultrafilter UV lamp or TOC measuring cell are inapp...

Page 40: ...8 Flow charts 34 GenPure Thermo Scientific...

Page 41: ...t at regular intervals Systems with UV TOC UV TOC UF Tap water that has been pretreated upstream by reverse osmosis ion exchange or distillation passes through a Pressure regulator and into the ultrap...

Page 42: ...9 How the system functions 36 GenPure Thermo Scientific...

Page 43: ...temperature before being put into operation Check that all connections have been made as described above 1 Feedwater connector R3 4 female thread 2 Rinsing water connector hose 8mm o d or 0 31 inch Pr...

Page 44: ...n to return the system to the Interval mode 10 Putting System into Operation Dispensing water from the dispensing valve 38 GenPure Thermo Scientific Dispensing water from the dispensing valve To dispe...

Page 45: ...Thermo Scientific GenPure 39 11 Operating elements Contents Description of Display on page 40 Flow chart of menu system control on page 41...

Page 46: ...volume of ultra pure water that would be dispensed while it is being set N A for GenPure without volume control ON OFF Switch UV Key for manual operation of the UV lamp Also enables values to be chang...

Page 47: ...11 Operating elements Flow chart of menu system control Thermo Scientific GenPure 41 Flow chart of menu system control SW version 4 1...

Page 48: ...11 Operating elements Flow chart of menu system control 42 GenPure Thermo Scientific...

Page 49: ...Scientific GenPure 43 12 System control GenPure Contents General information on page 44 Operating modes on page 44 User menu on page 47 Code lock on page 53 The OEM Menu on page 54 Printer output on p...

Page 50: ...hows the error Operating modes Interval operating mode after switching on Initially press the ON OFF button Then the display will show at first the system version the system serial number and the soft...

Page 51: ...tionally shown in the display TOC or UV only when applicable whenever the UV lamp is switched on for systems that have the TOC option The display shows Interval operation The system is in the Interval...

Page 52: ...he UV light intensity is monitored and is displayed in Menu only applicable to systems with TOC monitoring Should the limiting value for the UV intensity OEM menu Menu fall below a set value the poten...

Page 53: ...ng settings a press on the UV button allows you to select a certain individual digit in the numerical value that you want to change The arrow buttons can now be used to enter the new number from 0 to...

Page 54: ...witched off the fault is only displayed in Production mode The Lim val pure w message is displayed when the limiting value is exceeded Ultrapure water measuring range 0 1 M cm Limiting value setting r...

Page 55: ...ensor measures the intensity of the UV light and this is displayed as a percentage value of the maximum value Press the menu button 3 times then the display shows For more details see under section Ch...

Page 56: ...he rinsing solenoid valve V4 opens for the rinsing time set in the OEM menu The remaining rinsing time is shown in the display during rinsing Neither fault messages nor measured values are displayed d...

Page 57: ...insing solenoid valve opens and stays open until the disinfection procedure has finished The demand New Filterset must be fitted is then displayed When this has fitted confirmation with the enter butt...

Page 58: ...llowing errors Press the menu button to end the error display This takes you to the next menu prompt Step Action Figure 1 Press the menu button 7 times then the display shows 2 Confirm error history b...

Page 59: ...t is safe from unauthorized viewing Press the menu button 10 times and you are leave the User menu and the system is back to the last System system operation that you have choose Code lock To prevent...

Page 60: ...ollowing this the OEM menu Press Enter prompt is displayed When this is confirmed with Enter the first menu prompt can be worked on To simplify changing settings press the UV button to select the indi...

Page 61: ...ng 30 min Setting range 15 90 min After entering the OEM menu press the menu button 3 times then the display shows Set the interval pump time The interval pump time is the amount of time the pump is w...

Page 62: ...e menu button 5 times then the display shows Set the real time clock The real time clock can be set in this menu Basic setting The actual date Setting range 1 12 Month 1 31 Day 0 24 h 0 60 min After e...

Page 63: ...es then the display shows Switch units conductivity resistance Basic setting Resistance M xcm Setting range Resistance M xcm specific electrical resistance M cm After entering the OEM menu press the m...

Page 64: ...nterval of all measured values are printed out Within the NONSTOP operation a complete data record is printed out Print out e g The standard record documents all measured values With systems without T...

Page 65: ...rinter output Thermo Scientific GenPure 59 Error message When a error message is shown in the display e g for the ultrapure water limiting value then the error message is printed out on expiry of the...

Page 66: ...12 System control GenPure Printer output 60 GenPure Thermo Scientific...

Page 67: ...ts Maintenance intervals on page 62 Change the ultrapure cartridge on page 63 Disinfection on page 66 Change the ultrafilter on page 69 Structure of the UV lamp on page 70 Change the UV lamp on page 7...

Page 68: ...only to be carried out by an appropriately trained skilled electrician Unplug the system from the power outlet for all Maintenance work on the system Maintenance intervals Consumable materials are to...

Page 69: ...t off the supply of feedwater Feedwater supply 2 Remove the cartridge cover by pressing the push button Cartridge cover Push button 3 Disconnect the quick connectors on the feedwater inlet and purifie...

Page 70: ...the quick connects correctly onto the new ultrapure cartridge You will know they are attached when an audible click is heard Replace the cartridge cover Outlet Quick connector Inlet 7 Open the supply...

Page 71: ...screen Press Enter c Enter new serial number of the ultrapure cartridge in by pushing the button nonstop or Interval to change the digits and the UV button to go to the next value d When you are finis...

Page 72: ...peration it must be going to be a disinfection process A Disinfection cartridge Catalog no 09 2201 is required for disinfection of the system Use cleaning solutions as follows Cleaning Solution 1 syri...

Page 73: ...r from the disinfectant cartridge c Fill the cartridge with distilled water then empty the contents of a box respectively a syringe of Cleaning solution into the water b a Disinfectant cartridge Stopp...

Page 74: ...after approx 30 min and is adjustable in the OEM Menu a b c 6 Switch the system off and shut off the water supply See step 1 7 Remove the disinfectant cartridge empty and dry it and put in the yellow...

Page 75: ...ws b After this procedure draw out the ultrafilter from the mounting clamp see red arrow c Hold with one hand the hose and with the other hand turn in clockwise direction the ultrafilter to unscrew th...

Page 76: ...ting nut Sealing ring Catalog no 21 5048 O ring Catalog no 21 5030 Immersion tube UV lamp housing Catalog no 22 0081 UV lamp Catalog no 09 2002 Immersion tube Catalog no 22 0063 UV intensity sensor Ca...

Page 77: ...mp Connecting nut Sealing ring Catalog no 21 5048 O ring Catalog no 21 5030 Immersion tube UV lamp housing Catalog no 22 0055 UV lamp Catalog no 09 2002 Immersion tube Catalog no 22 0063 These bumpers...

Page 78: ...act your local Service organization to proceed as the proper disposal of the used UV lamp applicable only for systems with UV lamp Step Action Figure 1 Switch the GenPure System off and shut off the s...

Page 79: ...nt of a UV lamp great care must be taken to avoid touching the glass of the UV lamp with fingers to avoid dirtying of the lamp which would impair the functioning of it We therefore recommend that clea...

Page 80: ...connecting nut see picture a and b Carefully introduce the new UV lamp under a slight turning motion like before but in the anti clockwise direction see picture c Attach the plug into the lamp and pus...

Page 81: ...from the Code table under section Code lock on page 53 You need a level 3 code a After entering the code push the Menu and UV button simultaneously The display shows UV Menu b Push the Menu button rep...

Page 82: ...blocked or used final filter by turn it in clockwise direction 1 4 female thread connection Final filter 2 Unpacking the new Final filter and screw in the filter counter clockwise See arrow in the pi...

Page 83: ...al filter 2 Use a autoclave to sterilize the filter The temperature of the autoclaving process must be 121 C and should take 30 min You can repeat the procedure for the filter up to 5 times When the s...

Page 84: ...13 Maintenance Change and autoclave the Final filter 78 GenPure Thermo Scientific...

Page 85: ...ideline 2011 65 EU The system is not to be thrown away as household waste but must be properly disposed of It can be returned to the manufacturer for safe disposal according to EEC Guideline 2011 65 E...

Page 86: ...14 Waste disposal 78 GenPure Thermo Scientific...

Page 87: ...re Change with a new one Resistance 18 2 M cm Ion exchange capacity is exhausted Poor feedwater Temperature compensation turned off calibration needed Replace ultrapure cartridge with a new one Correc...

Page 88: ...imiting value set too low Replace with new ultrapure cartridge Check and set the limiting value Error message UV time UV Lamp operating time has been exceeded Replace the UV lamp Re set the operating...

Page 89: ...r message Limit value feed on page 80 Error message Measuring cell LF3 Measuring cell cable break System control defect Replace the measuring cell Replace system control Error message Temp meas cell A...

Page 90: ...15 Trouble shooting 82 GenPure Thermo Scientific...

Page 91: ...Thermo Scientific GenPure 83 16 Replacement parts 10 13 11 4 3 6 5 7 2 9 14 8 1 12 16...

Page 92: ...ring cell 50133992 9 Check valve 1 bar 15 0019 10 Microprocessor system control CPU board 50131348 26 0025 11 Final filter 0 2 m for dispensed water 09 1003 12 UV Intensity sensor optional 16 0222 13...

Page 93: ...Thermo Scientific GenPure 85 17 Consumable materials Designation Catalog no Ultrapure cartridge 09 2005 UV Lamp 09 2002 Ultrafiltration module 50133980 Final filter 0 2 m 09 1003...

Page 94: ...17 Consumable materials 86 GenPure Thermo Scientific...

Page 95: ...tific GenPure 87 18 Accessories Designation Catalog no Disinfection cartridge 09 2201 Cleaning Solution 1 syringe CMX25 Printer 09 2207 Ion exchanger DI 1500 02 1500 DI 1500 hose kit for new installat...

Page 96: ...18 Accessories 88 GenPure Thermo Scientific...

Page 97: ...Thermo Scientific GenPure 89 19 Terminal assignments...

Page 98: ...19 Terminal assignments 90 GenPure Thermo Scientific...

Page 99: ...ce M xcm Temperature C TOC value ppb UV intensity UV lamp operating time h Ultrapure water flow rate l h Last filter cartridge replacement Last cleaning disinfection Remarks Signature Any false entry...

Page 100: ...20 Maintenance records 92 GenPure Thermo Scientific...

Page 101: ...866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 800 22 8374 or 9...

Page 102: ...sher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russia CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 2...

Page 103: ...ermo Scientific 123 Contents 1 D Data transmission via the RS 232 interface 86 Dimension and weight 20 Disinfection 78 93 E Electrical connections external switched mode power supply 22 Entering a cod...

Page 104: ...ultrafilter 77 Rinsing time 83 S Safety precautions 7 Set the interval pump time 84 Set the limiting value for temperature 83 Set the real time clock 85 Set the sending interval 86 Specifications 19 s...

Page 105: ...Thermo Scientific GenPure 97 I ndex...

Page 106: ...r Scientific Inc and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details...

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