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4.  Remove the two nuts and shake-proof washers securing the heater

leads, then pull the lead terminals off the heater studs.

5.  Remove the two screws securing heater to cabinet. Slide heater forward

to disengage back heater clips, lift back of heater up, then slide heater
back and lift out.

6.  Install replacement heater and re-assemble oven by generally reversing

the steps above.

To replace a defective controller, proceed as follows:

1.  Disconnect power cord from the electrical outlet.

2.  Open the chamber door. Carefully remove and retain hardware from

door hinges (case side). Set door aside.

3.  Slide the oven back until the front of the bezel (control panel) is at

least three inches from the edge of the bench top.

4.  Prop up the oven front by placing a shim under each front foot. Use

shims between one and one-half and two inches in thickness.

5.  Remove two screws securing bezel from bottom of oven.

6.  Grasp bezel and pull bottom outward. Bezel will disengage from fascia.

Lay bezel on benchtop in front of oven.

7.  Remove temperature dial knob.

8.  Locate three push-on terminals at right hand side of controller board

(heater wire, two power wires). Disconnect the three lead wires by
pulling up and off terminals. Note connections for later re-assembly.

9.  Remove four screws, which mount the controller board to the bezel.

Lift out board.

10. Loosen set screws in two-position terminal at front of controller board

and disconnect thermocouple wires. Thermocouples are polarity
sensitive so make a note of which terminal is red and which is yellow
for reassembly.

11. Install replacement controller by generally reversing the steps above.

Note

When replacing the temperature dial, first rotate the dial shaft full

counterclockwise. Then replace knob with pointer at the 20° mark. 

s

Precision Standard Oven

6-5

Thermo Scientific

Section 6

Service

Replacing the Heater

(continued)

Replacing the

Controller

Summary of Contents for 3051 Series

Page 1: ...Precision Standard Ovens 3051 Series Operating Manual and Parts List LT2034X2 Rev 0 _________________________________________________________________________________ Part of Thermo Fisher Scientific...

Page 2: ...els covered in this manual Models Size Voltage PR305140G 6907 2 5 cu ft Small 240V PR305140GCN 6908 2 5 cu ft Small 240V PR305145G 6909 2 5 cu ft Small 120V PR305150G 6910 3 8 cu ft Medium 240V PR3051...

Page 3: ...ustments and maintenance must be performed by qualified service personnel s Material in this manual is for information purposes only The contents and the product it describes are subject to change wit...

Page 4: ...e equipment that has been put on the market after 13 August 2005 This product is required to comply with the European Union s Waste Electrical Electronic Equipment WEEE Directive 2002 96 EC It is mark...

Page 5: ...t parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you need or use we...

Page 6: ...5 2 Safety Precautions 5 2 Calibration 5 3 Service 6 1 Replacing the Door Gasket 6 2 Adjusting the Door Cam 6 3 Replacing the Door Handle 6 3 Replacing the Heater 6 4 Accessing Electronics Compartment...

Page 7: ......

Page 8: ...n gently moves the air in a vertical circulation pattern Exhaust air is vented through a port at the oven top The Small oven accommodates a maximum of five shelves The Medium oven holds eight shelves...

Page 9: ......

Page 10: ...0 5 C Recovery Time 200 C door opened one minute Small ovens 2 0 minutes Medium ovens 4 0 minutes Large ovens 4 0 minutes Rise Time to 225 C Small ovens 45 minutes Medium ovens 60 minutes Large ovens...

Page 11: ...V 11A 1320W 50 60 Hz PR305160G 240 V 5 5A 1320W 50 60 Hz PR305160GCN 240V 5 5A 1320W 50 60 Hz Chamber Volumes Small ovens 2 5 cu ft Medium ovens 3 8 cu ft Large ovens 5 0 cu ft Chamber Dimensions W x...

Page 12: ...Note If the equipment is not used in a manner specified by manufacturer the protection provided by the equipment may be impaired s Warning Do not use top of oven as a shelf s Do not cover oven vent h...

Page 13: ...the circuit s Note The oven received a single point calibration at 120 C 2 C at the factory If greater accuracy is required the user may require a standard laboratory calibration see Calibration secti...

Page 14: ...mperature dial marked in 10 increments serves to set the oven temperature Temperature Dial Sets the oven operating temperature in degrees Celsius C Heat Indicator Lights when power is being supplied t...

Page 15: ......

Page 16: ...3 Rotate the temperature dial to the desired set temperature The Heat indicator will then come on 4 When the actual temperature approaches the set temperature the Heat indicator will cycle on and off...

Page 17: ...sed as such Use of heater cover as a shelf may result in fire s The 3051 Series controllers feature a deviation alarm which alerts the operator and interrupts heater power whenever the actual oven tem...

Page 18: ...IST standards in oven chamber 2 Rotate temperature dial full counterclockwise CCW 3 The dial line should point to 20 C If not loosen the setscrew holding the dial on its shaft Rotate shaft until dial...

Page 19: ...If thermometer reads 200 5 C calibration is complete Otherwise continue with following steps 12 Carefully remove the temperature dial knob without rotating it 13 Use a thin blade screwdriver to calib...

Page 20: ...d is referenced by these later sections when required If needed call Technical Services for assistance Caution Allow oven to cool to ambient temperature before attempting repair s Caution Only factory...

Page 21: ...the Phillips head screws attaching the gasket 5 Remove the old door gasket 6 Loosely install two screws through the stainless steel liner and into the door wrap to align these pieces 7 Begin installin...

Page 22: ...distortion with use the door cam may require adjustment To facilitate proper closing and sealing of door Steps 1 through 5 may have to be performed more than once To adjust the door cam perform the f...

Page 23: ...l bottom outward Bezel will disengage from fascia Lay bezel on benchtop in front of oven To replace a defective heater proceed as follows 1 Disconnect power cord from the electrical outlet 2 Remove tw...

Page 24: ...Remove two screws securing bezel from bottom of oven 6 Grasp bezel and pull bottom outward Bezel will disengage from fascia Lay bezel on benchtop in front of oven 7 Remove temperature dial knob 8 Loca...

Page 25: ...ps Note Observe position in terminal for each lead When re connecting be certain to observe polarity Compare with polarity indication on controller housing For thermocouples the red wire is negative a...

Page 26: ...ouple Replace control thermocouple Failure to heat Set temperature less than actual temperature Refer to Operation section Defective control thermocouple Replace control thermocouple Poor heater conne...

Page 27: ......

Page 28: ...ens 120V SPN 95695 Small ovens 240V SPN 95736 Medium and Large ovens 120V SPN 95695 Medium and Large ovens 240V SPN 95736 Door Gasket Small ovens SPN 101908 Medium ovens SPN 101909 Large ovens SPN 101...

Page 29: ...E S1 GRN YEL BLK WHT BEZEL 220V 240V NEUTRAL CONTROLLER TEMPERATURE CTRL SAFETY LINE 110V 120V TC K TYPE YEL HEATER RED HTR COMPONENT CHART FOR 4 MODELS EL1 WHT WHT PC1 C1 F1 FUSE REFERENCE C1 EL1 F1...

Page 30: ...Thermo Scientific 401 Millcreek Road Marietta Ohio 45750 United States www thermofisher com...

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