Thermal Dynamics PAK 200, Operating Manual

Page: 101 / 114

Manual 0-5057 A-9 APPENDIX
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
/ 4
60
C
O
M
M
O
N
Is
en
se
_W
/ 4
60
Iref_G
P1
P_re
f
460
P_ref
P_ena
230
G
N
D
W
C
O
M
G
N
D
_C
P
G
N
D
2
Is
en
se
_W
/ 2
30
-1
5V
w
TE
M
P
_C
I_
se
ns
eP
IN
P
U
T_
N
G
-15V
+5
V
G
N
D
+15V
Iref_G
+15V
G
N
D
W
+1
5V
w
P_ena G
N
D
_C
P
G
N
D
1
TE
M
P
_C
+15
V
M
IS
S
IN
G
_P
H
A
S
E
C
O
M
_A
G
N
D
P
230_
A
N
2
+15V
w
G
N
D
P
460_
A
+12V
-15Vw
I_
se
ns
eP
-1
2V
SI
G
N
AL
TORCH (-)
PILOT
WORK (+)
E
L1
L2
L3
+12VDC +12VDC
+15V
+12VDC
To
P
C
B
7
TB
3
To
T
1 P
R
I -
0
FA
N
+
(2
4 V
D
C
)
NEG ARC VOLTS
To
P
C
B
7 C
N
2-5
FA
N
-
(2
4 V
D
C
)
WORK
From CN9 on PCB7
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-2
To
P
C
B
7
C
N
2-1
PILOT (TIP) VOLTS
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
1 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
1 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
1 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
RAS
<
/O
V
E
R
_T
E
M
P
(C7 & A9,Sht 2)
--230-
-
--230-
-
(C7, Sht 2)
20
8-
23
0/
46
0
VA
C
3
P
ha
se
CN4
CN6 CN5 CN1
DETECTOR PCB
BIAS SUPPLY PCB
(C7 & A9,Sht 2)
INPUT POWER
INDICATOR
REAR PANEL
CN5
>
P
_D
E
M
(
P
_I
re
f)
INPUT POWER
INDICATOR
INTERNAL
VAC_IN
(A1 Sht2) (A1 Sht2)
> P_Enable (P_ena)
CN6
FILTER PCB
INTERFACE PCB
P_GND
PILOT REG.
(CHOPPER )
PCB2
WK-5754
(A1 Sht 2) (A1 Sht 2)
BIAS
POWER
HALL SENSOR
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
(D2, Sht 2)
V
_C
H
A
N
G
E
P
C
B
I_
D
ET
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (D1, Sht 1)
R1 a-f Resistor, Pilot, 0.6, 300W , (B8, sht 1)
(6 in series)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
ON / OFF
<
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
I_
S
E
PILOT REG.
(CHOPPER )
PCB1
WK-5750
<
PCB 1
WK-5630
HALL SENSOR
COMPONENT LOCATOR
16 CKT RIBBON CABLE
100A INVERTER MODULE # 1 (top)
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
CN6
MI
SS
IN
G
PH
AS
E
(p
ul
se
s)
<
PCB 5 WK-5602 (partial)
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
CN6
PILOT REGULATOR
(CHOPPER)
VA
C_
IN
P_
GN
D
Power Supply
Rear Panel
PCB4 WK-5604
PCB3 WK-5694
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
100A INVERTER MODULE # 2 (bottom)
(same as #1)
--460--
For this
version
of the
power supply
Pilot
Regulator
is not used
except to
provide power
and pass
signals from
HCT1, the
pilot current
sensor.
Pilot
Resistors,
R1a-f, are
used instead.
DC FAN
POWER
(A2 Sht 2) (A2 Sht 2)
PCB 8
WK-5687
RC &
RF CAPS
DAT
ECO-B731 (REL) DAT
1-18-08
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN32 CN32
1 2 3 4
C.P1 C.P1
CN4 CN4
1 2 3 4 5
P (+) P (+)
TB2 TB2
CN7 CN7
1 2 3 4 5
P1 P1
CN3 CN3
1 2
MC3-A MC3-A
CN1-230V CN1-230V
1
2
3
4
INRUSH INRUSH
CN3 CN3
1
TB3 TB3
MC3-B MC3-B
NE1 NE1
+
RY2
RY2
+
RY2
RY2
N (-) N (-)
MC1-C MC1-C
CN2-460V CN2-460V
1
2
3
4
CN1 CN1
1
2
3
4
TB3 TB3
CN33 CN33
1 2 3 4
MC1-B MC1-B
CN1 CN1
1
2
N2 N2
CN32 CN32
1 2 3 4
MC2-C MC2-C
CN4 - PCB12 CN4 - PCB12
1 2 3 4
CN17 CN17
1 2 3
CN4 CN4
1 4
- + - +
3
1
2
4
TT
LED2
MISSING PHASE
LED2
MISSING PHASE
CN10 CN10
1 2
CN3 CN3
1 2 3 4
CN2 CN2
1 2 3 4
HCT2 HCT2
1 2 3 4
N (-)1 N (-)1
CN1 CN1
1
2
3
4
MC3-C MC3-C
MC1-A MC1-A
1 2
3 4
CN9 CN9
1 2
CN3 CN3
1 2
NE2 NE2
TB1 TB1
WORK WORK
R R
TB4 TB4
CN1 CN1
1 5 8
CN2 CN2
1 2 3
R1 a-f 3.6
(6 x 0.6 in series)
R1 a-f 3.6
(6 x 0.6 in series)
CN1 CN1
1
2
3
4
5
6
7
CN1-230V
6
CN1-230V
6
1 2 3 4
C2
2 UF
C2
2 UF
CN2 CN2
1
2
3
CN3 CN3
1
4
T1 T1
CN2-460V CN2-460V
1 2 3 4
FAN3 FAN3
+
-
CN4 CN4
1 2 3 4 5
P (+)1 P (+)1
CN2 CN2
1 2
CN18 CN18
1 2 3
R9
50
R9
50
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
HCT1 HCT1
1 2 3 4
MC2-B MC2-B
CN4 - PCB1 CN4 - PCB1
1 2 3 4
TB2 TB2
CN5 CN5
1 2 3 4
R6
20K
30W
R6
20K
30W
CN7 CN7
1 2 3 4 5
D2 D2
1
A1
2
K1
3
A2
4
K2
MC2-A MC2-A
CN6 CN6
1 2 3
R1 R1
CN2 CN2
1 2 3
CN7 CN7
1 2 3 4 5
TB2 TB2
CN4 CN4
1 2 3
+
-
+
-
1
2
3
4
5
6
CN5 CN5
1 2 3 4
S S
LED3
INPUT NG
LED3
INPUT NG
RY2 RY2
++
CN8 CN8
1 2
LED5
ERROR
LED5
ERROR
CN2 CN2
1 2 3
C4 C4
TB1 TB1
TB1 TB1
230V 230V
TB4 TB4
++
S1 S1
TB5 TB5
CN4 CN4
1 2 3 4
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
- + - +
3
1
2
4
1 2
3 4
TB1 TB1
Art # A-08474
Art # A-08474