Thermal Arc TA-8/300-KAT Instruction Manual Download | Manualshive

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MODEL TA-8/300-KAT

DC CC/CV

Welding Generator

INSTRUCTION MANUAL

•

STICK

•

MIG

•

Auxiliary Power

October 27 ,2003

Manual No.

430429-484

MI146-06-00-04

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Summary of Contents for TA-8/300-KAT

Page 1: ...MODEL TA 8 300 KAT DC CC CV Welding Generator INSTRUCTION MANUAL STICK MIG Auxiliary Power October 27 2003 Manual No 430429 484 MI146 06 00 04...

Page 2: ...2 ref FT8300KAT TIF...

Page 3: ...This product when used for welding or cutting produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety...

Page 4: ...n Manual Number 11 1010 Published by Thermal Arc 2200 Corporate Drive Troy OH USA 45373 Ph 1 937 440 0100 Copyright 1997 by Thermal Arc All right reserved Reproduction of this work in whole or in part...

Page 5: ...AUXILIARY POWER SYSTEM 23 9 01 SELECTING EQUIPMENT 23 10 WIRING OPTIONAL 230 VOLT PLUG 24 11 GROUNDING THE GENERATOR TO A TRUCK OR A TRAILER FRAME 25 12 GROUNDING THE GENERATOR WHEN CONNECTING TO HOM...

Page 6: ...ickel Barium Copper Selenium Beryllium Lead Silver Cadmium Manganese WARNING A procedure which if not properly followed may cause injury to the operator or others in the operating area Always read the...

Page 7: ...st Hydrogen gas may be formed and trapped under aluminium workpieces when they are cut underwater or while using a water table DO NOT cut aluminium alloys underwater or on a water table unless the hyd...

Page 8: ...tional Standard Institute 1430 Broadway New York NY 10018 7 AWS Standard A6 0 WELDING AND CUTTING CONTAINERS WICH HAVE HELD COMBUSTIBLES obtainable from American Welding Society 550 N W Lejeune Rd Mia...

Page 9: ...les consignes avant d utilizer le materiel Composez le 603 298 5711 ou votre distributeur local si avez des questions FUM E et GAZ La fum e et les gaz produits par le procede de jet de plasma peuvent...

Page 10: ...i re combustible ou inflammable ne se trouve sur le lieu de travail Prot ges toute telle mati re qu il est impossible de retirer de la zone de travail Procurez une bonne aeration de toutes les fum es...

Page 11: ...02 4 Norme ANSI Z87 1 PARTIQUES SURES POUR LA PROTECTION DES YEUX ET DU VISAGE AU TRAVAIL ET DANS LES ECOLES disponible de l Institute Am ricain des Normes Nationales American National Standard Instit...

Page 12: ...ational Welding Supply Association 1900 Arch Street Philadelphia PA 19103 14 Norme AWSF4 1 de l Association Am ricaine de soudage RECOMMANDATIONS DE PRATIQUES SURES POUR LA PR PARATION A LA COUPE ET A...

Page 13: ...he goods upon which such liability is based No employee agent or rapresentative of Thermal Arc is authorized to change this warranty in any way or grant any other warranty PURCHASER S RIGHTS UNDER THI...

Page 14: ...of any kind will be paid under this warranty Transportation charges to send products to an authorized warranty repair facility shall be the responsability of the customer All returned goods shall be...

Page 15: ...CC Mode CV Mode VOLTAGE CC 70 OCV CV 15 to 30 Load Volt AUXILIARY POWER 60 Hz Single Phase 115 V 3 5 kVA 230 V 8 5 kVA ENGINE Make Type KUBOTA Diesel Model series D722 E Number of cylinders 3 Displac...

Page 16: ...at Battery fail the Battery Warning Lamp will Turn on and the engine will shut off 3 Oil Pressure Lamp When the RUN STOP Switch is turned on the Oil Pressure Lamp will Not Glow Should the oil sensor...

Page 17: ...ge device 9 Serial number 10 Welding Receptacle Electrode Positive output welding connection for CC Constant Current and CV Constant Voltage 11 115V 3A Circuit breaker Push to reset Controls 115V powe...

Page 18: ...RUN position to operate generator Use the START button to start the engine To shut off engine place switch in STOP position 7 Glow Plug push button push and wait until Glow Lamp turns off before star...

Page 19: ...gles while running or engine damage will occur Errore Il collegamento non valido Base mounting hole layout Dimensions Height 850 mm 33 46 in Width 530 mm 20 86 in Lenght 1330 mm 52 36 in A 15 mm 0 59...

Page 20: ...g og the unit This unit is rated at 60 percent duty cycle when operated at 300 amperes The unit can be operated at 300 amperes for six consecutives minutes but it must operate at no load for the remai...

Page 21: ...f using lifting forks extend forks beyond opposite side of unit 3 Trailer Install unit on trailer according to trailer manufacturing Movement Do not lift unit from 1 2 OR Location Airflow Clearance 3...

Page 22: ...install battery tray ENGINE FUEL CAN CAUSE FIRE OR EXPLOSION Stop engine before fueling Do not fuel while smoking or near sparks or flames Do not overfill tank clean up any spilled fuel REMOVE FUEL CA...

Page 23: ...T WARNING 1 Auxiliary power receptacles Neutral bonded to frame 2 3 Prong plug from case Grounded equipment 3 2 Prong plug from double insulated equipment Be sure equipment has this symbol and or word...

Page 24: ...0 WIRING OPTIONAL 230 VOLT PLUG The plug can be wired for a 230V 2 wire load or a 115 230V 3 wire load White Neutral terminal YYY Load 1 terminal XXX Load 2 terminal Green Ground terminal ref TA500D17...

Page 25: ...G 1 Equipment grounding terminal 2 Grounding cable Use 10 AWG or larger insulated copper wire 3 Water meter 4 Metal water pipe 5 Driven ground rod Ground generator to system earth ground if supplying...

Page 26: ...use damaged cables 2 Welding socket Negative connection CC WORK 3 Welding socket Positive connection CV WORK 4 Welding socket Positive connection 2 3 4 Use lugs of proper amperage capacity and hole s...

Page 27: ...V 2 7 HP motor with a motor start code of 8 for compressor Volts 230 HP 2 7 Using table Code for compressor result in kVA HP 8 8x2 7x1000 230 AC MOTOR VOLT 230 AMPS 2 5 COMPRESSOR HZ 60 HP 2 7 PHASE...

Page 28: ...1 0 1 0 150 3 3 2 1 1 0 2 0 3 0 3 0 200 3 2 1 1 0 2 0 3 0 4 0 4 0 250 2 1 1 0 2 0 3 0 4 0 2 2 0 2 2 0 300 1 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 3 0 350 1 0 2 0 3 0 4 0 2 2 0 2 3 0 2 3 0 2 4 0 400 1 0 2 0 3...

Page 29: ...stripped end of cable 6 Insert cable with sleeve into connector boby so that cable is snug and against bottom of connector boby 7 Install and tighten set screw with supplied hex wrench to secure conne...

Page 30: ...ontrol is not used place the Amperage Voltage switch in panel position 8 Rotate the Amperage Voltage control to desired position 9 Insert electrode into electrode holder 18 02 GAS METAL ARC WELDING GM...

Page 31: ...31 19 ROUTINE MAINTENANCE ATTENTION STOP ENGINE BEFORE MAINTENANCE ref FILTER TIF ref FLUIDSLE TIF ref WELDTERM TIF ref CHANGEOI TIF ref CHANGEOF TIF...

Page 32: ...32 ref CLEANCS TIF ref CLEANBC TIF ref CLEANSAC TIF ref REPLUL TIF ref REPLFF TIF...

Page 33: ...33 ref CHECKVC TIF ref CHECKSA TIF...

Page 34: ...34 20 PARTS LIST 20 01STATOR PARTS...

Page 35: ...22 Bush 11 11 3384 Washer 12 11 3966 Throttle plate 13 11 3324 Pin 14 11 4030 Clamp 15 11 3530 Wire for solenoid 16 11 3115 Solenoid 17 11 3319 Solenoid support 18 11 3976 Stator air conveyor 19 11 41...

Page 36: ...36 20 02FRONT PANEL AND INSTRUMENT PARTS...

Page 37: ...16 11 3314 Water temperature signal lamp 17 11 3986 Fuel signal lamp 18 11 3811 Switch 19 11 3723 Switch cover 20 11 4022 100 ohm 4 W resistor 21 11 3809 Ampere Volt switch 22 11 3145 Remote control o...

Page 38: ...38 20 03SHEET PARTS...

Page 39: ...11 3676 Transformator support 19 11 3675 10 VA transformator 20 11 3982 Separator panel 21 11 3262 Tie rod 22 11 3943 GS98012 electronic panel 23 11 3854 GS9813 electronic panel 24 11 3371 DAS GS0007...

Page 40: ...40 Item N Thermal Arc Ordering Number Denomination 45 11 3983 Fuel tank 46 11 3992 Silencer 47 11 3947 Battery clamp 48 11 3543 44 Ah 12 V battery 49 11 3962 Battery tierod...

Page 41: ...41 21 WIRING DIAGRAM 1 RC A THERMADYNE Company HERMAL 4 TM...

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