Thermador Pro Harmony PRL364GDH/01 Service Manual Download Page 28

Service Manual for the Thermador Pro Harmony Range, Model PRL364GDH/01 

 
 

 

 

 

 

 

 

 

58300000154022_ARA_EN_D

 

 

 

 

 

 

 

 

Page 28 of 68 

 

 

5.  Replace the jet holder assembly if needed.  

NOTE:

 If replacing the jet holder assembly, first install the jet 

holder assembly onto the burner support rail before attaching the 
wire guard clip. 

 

Gas Leaks 

Carefully check for gas leaks at each gas component that was 
removed, replaced, or otherwise serviced using a gas leak detector or 
bubble test. 

6.3.2 

Manifold Removal and Replacement 

Although range components can be accessed and replaced without 
removing the manifold, this procedure is provided if the manifold 
needs to be replaced due to a gas leak in the manifold, or if the 
threading on the manifold is bad due to removing the regulator. 

1.  Follow all safety precautions and steps i

Preparing the Range for 

Servicing, 

page 

19.

 

2.  Follow all steps i

Accessing Components under the Maintop

page 

19

. 

3.  Be sure to remove the two knobs that are connected to the 

respective manifold support brackets on the back side of the 
control panel (see Figure 44). Remove the knobs from their valve 
stems by slowly pulling knobs straight out, away from control 
panel. 

4.  Remove the burner support rail (with jet holder assemblies 

attached) by following the steps i

Burner Support Rail Removal 

and Replacement

page 

25

. 

 

Figure 44: Knobs to Remove 

5.  Remove the regulator from the manifold (see 

Regulator Removal 

and Replacement,

 pag

39

).  

6.  Remove the microswitch and standard valve attached to the  

right-side center knob (see Figure 44). See 

Microswitch Removal 

and Replacement

 page 

31

, and 

Standard Valve Removal and 

Replacement

page 

30.

 

7.  Remove the solenoid valve, XLO valve and potentiometer 

attached to the left-side center knob (see Figure 44). See 

Solenoid Valve Removal and Replacement 

page 

32

, 

XLO Valve 

Removal and Replacement

 page 

33

and 

Potentiometer Removal 

and Replacement

page 

35

. 

Summary of Contents for Pro Harmony PRL364GDH/01

Page 1: ...SERVICE MANUAL Thermador Pro Harmony Range Model PRL364GDH 01...

Page 2: ...teristics 11 3 3 Testing Burner Ignition 12 3 3 1 Testing Cooktop Burner Ignition 12 3 3 1 1 Testing the HI Setting 12 3 3 1 2 Testing the SIM Setting 12 3 3 1 3 Testing the XLO Setting 12 3 3 2 Testi...

Page 3: ...ment 45 6 4 4 Electrical Wiring Connections at the Terminal Block 45 6 4 5 Cooling Fan Removal and Replacement 45 6 4 6 Broil Burner Assembly Removal and Replacement 47 6 4 7 Convection Components Rem...

Page 4: ...al assistance is available by contacting Technical Support at 800 444 9091 1 1 Technical Documents to Read Prior to Servicing Before you start servicing check QuickFinder for all other technical docum...

Page 5: ...traight hex key Allen wrench Protective gloves Gas leak test equipment Pipe sealant Small mirror Protective eye wear such as glasses or goggles Flashlight Amp meter Thermometer with thermocouple leads...

Page 6: ...njury death and or damage to the appliance and property With electrical power off carefully check for gas leaks at each gas component that was removed replaced or otherwise serviced using a gas leak d...

Page 7: ...clear water and wipe dry with a clean soft non abrasive cloth Fiberglass Insulation Wear gloves when handling fiberglass insulation Prior to Returning Appliance to Service Prior to returning the appli...

Page 8: ...ob to any setting between HI and SIM For the XLO left front and left rear burners rotate the knob to any setting between HI and XLO NOTE The blue LED indicator lights up when burners are lit 2 1 1 Ext...

Page 9: ...re is a removal of electrical power the XLO burners cannot be used Do not attempt to light them manually Caution Power Outage Precautions Ventilate well by opening a door or window and wait at least f...

Page 10: ...ner pedestal and Venturi tube are aligned correctly and that the ignition wires are properly positioned 2 To test for gas leaks make sure the electrical power is removed and the manual gas shut off va...

Page 11: ...eard at the burner ports a few seconds after the burner has been turned off NOTE If burner characteristics are not adequate see Burner Flame and Ignition Troubleshooting page 13 3 2 1 Flame Characteri...

Page 12: ...Then it should shut off From this point forward the burner should cycle on and off to maintain the temperature NOTE The air shutter for the bake burner is factory pre set at a fully opened position fo...

Page 13: ...electrode is free from debris and is sparking If it is suspect that air is in the gas supply lines and system you can purge the remaining air by operating one of the burners for several minutes Check...

Page 14: ...gure 13 and that the electrode ignition wire moves freely through the hole in the maintop see Figure 24 page 20 5 Reinstall the pedestal burner base without the Venturi tube Be careful not to over tor...

Page 15: ...sts after checking electrical power supply circuit breaker fuse power cord wiring at terminal box No Replace LED Indicator Problem persists after checking wire connection to electrode and checking if...

Page 16: ...lace bulb No Is there 12V DC across socket Turn light switch ON Make sure contacts are clean Replace bulb if necessary Yes Remove light wires at control board Is there 120V AC across CB outlet OVEN LI...

Page 17: ...zontally or vertically on the control panel The horizontal positioned blue LEDs see Figure 17 and Figure 18 will first blink on the left and then the right and the vertical positioned blue LEDs see Fi...

Page 18: ...Service Manual for the Thermador Pro Harmony Range Model PRL364GDH 01 58300000154022_ARA_EN_D Page 18 of 68 Figure 20 Fault Codes...

Page 19: ...power and or an open gas supply exercise extreme caution 6 2 Accessing Components under the Maintop This section contains the steps required to gain access to the components located under the maintop...

Page 20: ...ectrode needs replacing remove and retain the small T 10 screw to detach it from the brass burner base If not leave it attached to the brass burner base 7 Remove and retain the T 30 screw holding the...

Page 21: ...screw holding the burner pedestal to the maintop when reinstalling a maintop 1 Remove and retain the three T 20 screws located on the front facing side of the backguard see Figure 26 2 For each maint...

Page 22: ...e Heat Shield 6 2 4 Griddle Removal and Replacement The next step in accessing components under the maintop is to remove the griddle if needed 1 Complete steps for Removing Knobs Grates Griddle and Bu...

Page 23: ...re 32 NOTE After removing the thermostat bulb from retaining bracket do not push the bulb through the receptacle in the element tray yet 6 Disconnect the male female inch spade connectors of both righ...

Page 24: ...cket is now detached from under the element tray see Figure 34 Figure 33 Location of Screws on Element Tray Figure 34 Detaching Insulation Support Bracket 8 While lifting up the element tray slightly...

Page 25: ...rocedure is for the removal of the burner support rail with the jet holder assemblies attached which may be necessary in order to gain access to components for servicing If a jet holder assembly needs...

Page 26: ...ls so you can reinstall afterwards in the correct position NOTE It is important to reinstall the correct burner support rails in the correct position in order to correctly match up the jet holder asse...

Page 27: ...19 2 Follow all steps in Accessing Components under the Maintop page 19 3 Remove the wire guard clip from each jet holder assembly prior to removing the jet holder assembly from the burner support ra...

Page 28: ...19 2 Follow all steps in Accessing Components under the Maintop page 19 3 Be sure to remove the two knobs that are connected to the respective manifold support brackets on the back side of the control...

Page 29: ...o inner knobs see Figure 44 and Figure 45 to detach the manifold support brackets from the back of the control panel see Figure 47 9 After removing all brackets gently lift the manifold out being care...

Page 30: ...hat secures the standard valve onto the manifold see Figure 49 Be careful not to lose the rubber washer attached to the screw OR Using a 1 4 inch nut driver remove and retain the self tapping screw by...

Page 31: ...s tube by unscrewing the hex nuts connected to the standard valve and to the jet holder assembly Be careful not to bend the gas tube 5 Remove the burner support rail with jet holder assemblies attache...

Page 32: ...from valve stem by slowly pulling knob straight out away from control panel 4 While using a 1 2 inch wrench to hold the nut on the solenoid valve unscrew the gas tube hex nut with a 9 16 inch wrench...

Page 33: ...t is always recommended to label and tag all wires and harnesses prior to disconnecting them so as to correctly identify their connections locations when reassembling HINT Alternatively you can photog...

Page 34: ...Connector Tab 11 Replace the XLO valve if needed 12 Detach the XLO valve from the potentiometer by using a small flat blade screwdriver to gently remove the XLO valve from the potentiometer standoffs...

Page 35: ...photograph the wire connections prior to disconnecting for example with your mobile phone 7 Using an adjustable wrench unscrew the large hex nut on the solenoid and remove the solenoid valve from the...

Page 36: ...out away from control panel 4 From the back of the control panel first make a note of how the connector wires are connected to the Temperature Selector terminals and then remove the wires from the ter...

Page 37: ...ector needs replacing the replacement part used without clamp is fully compatible 1 Follow all safety precautions and steps in Preparing the Range for Servicing page 19 2 Follow all steps in Accessing...

Page 38: ...l valve and make a note of which wires are connected to each of the different terminals see Figure 64 page 39 NOTE It is always recommended to label and tag all wires and harnesses prior to disconnect...

Page 39: ...semblies attached by following the steps in Burner Support Rail Removal and Replacement page 25 4 Using two wrenches such as pipe wrench adjustable wrench hold the left side protruding receptacle of t...

Page 40: ...ons and steps in Preparing the Range for Servicing page 19 2 Follow all steps in Accessing Components under the Maintop page 19 3 Pull to detach the two plastic side connectors from the ignition devic...

Page 41: ...low all steps in Accessing Components under the Maintop page 19 NOTE On some models the simmer board may be attached to the side of the control board shield 3 Remove and retain the T 20 screw s holdin...

Page 42: ...h the ground wire connected to the range chassis Retain the screw if you remove the screw from the chassis 4 Gently pull to detach the two plastic multi pin side connectors from the simmer control boa...

Page 43: ...n must be performed with adherence to all procedures and warnings cautions in the Installation Manual Always check local building codes for the proper method of installation Local codes vary Installat...

Page 44: ...nd Replacement procedure page 43 3 Remove and retain the screws from the back panel as shown in Figure 76 Caution Be very careful not to damage the gas flex line or terminal box junction box component...

Page 45: ...cations when reassembling HINT Alternatively you can photograph the wire connections prior to disconnecting for example with your mobile phone 3 Remove and retain the two T 20 screws securing the term...

Page 46: ...gloves as the fan has sharp edges 4 From the two access holes in the chassis see Figure 80 use a long T 20 driver to remove the screws that secure the cooling fan onto the bracket if they cannot be r...

Page 47: ...emove both oven doors see Door Removal and Installation page 60 3 Remove all trays from the oven 4 Remove the backguard see Backguard and Island Trim Removal and Replacement page 43 5 Remove the back...

Page 48: ...d remove the 2 nuts and shim rings see Figure 86 to detach the HSI from the bracket 9 Gently pull the HSI or HSI support bracket assembly forward out of the oven cavity with the HSI wires and blade co...

Page 49: ...ket at the end of the Venturi tube see Figure 89 NOTE Do not detach the elbow connector and orifice from the orifice holder bracket see Figure 89 If the elbow connector or orifice needs replacing repl...

Page 50: ...ing Front Cover 7 Remove the nut and then remove the convection fan Retain the shim ring if it falls out when removing the fan see Figure 90 Fiberglass Wear gloves when handling fiberglass insulation...

Page 51: ...three T 20 screws from the rear cover shield Figure 95 and Figure 96 page33 then remove the rear cover shield from the bracket and fiberglass insulation see Figure 97 page 52 Figure 95 Removing Shim R...

Page 52: ...ccessed from the front of the range 6 5 1 Control Panel Removal and Replacement Figure 99 Control Panel The following procedures for removal and replacement of the control panel are provided primarily...

Page 53: ...age 40 NOTE LED indicators can stay on control panel as long as their connectors are detached 5 At the location of the two knobs connected to the manifold brackets see Figure 44 use a T 20 driver to r...

Page 54: ...Removal and Replacement Hot Surfaces The oven bake burner and interior surfaces of the oven may be hot and can cause burns Do not service the range if these components are hot 1 Follow all safety pre...

Page 55: ...f the cavity base see Figure 104 Figure 104 Screws on Rim of Cavity Base 7 Lift the cavity base slightly up and then out towards you Be careful not to scratch the porcelain finish of the cavity 8 The...

Page 56: ...line is released see Figure 107 and Figure 108 10 Unscrew the slip nut on the orifice fitting assembly to remove it from the air shutter see Figure 107 and Figure 108 NOTE When installing an orifice...

Page 57: ...and Figure 111 Figure 110 Hot Surface Igniter HSI Figure 111 Removing the HSI from the Bake Burner 14 Replace the bake burner if needed NOTE When installing the bake burner there is no need to adjust...

Page 58: ...the backguard see Backguard and Island Trim Removal and Replacement page 43 3 Remove the back panel see Back Panel Removal and Replacement page 44 4 Remove oven door see Door Removal and Installation...

Page 59: ...and Island Trim Removal and Replacement page 43 3 Remove the back panel see Back Panel Removal and Replacement page 44 4 Remove oven door see Door Removal and Installation page 60 NOTE It is recommend...

Page 60: ...t a 45 angle 4 Be careful not to let the door fall While still grasping the door firmly on both sides exert a bit more force to continue closing the door another few inches and when the door is about...

Page 61: ...ing page 19 2 Assemble endcaps onto door handle tube 3 Use a 1 2 inch wrench to fasten the 2 standoffs through the glass door panel onto the endcap standoff receptacles 4 Install the T 20 screws and a...

Page 62: ...oven door see Door Removal and Installation page 60 3 Remove and retain the two T 20 screws from the kick plate see Figure 118 and then lift the kick plate upward to detach from the two standoffs on...

Page 63: ...n the bottom plate of the front frame see Figure 121 You do not have to remove the entire gasket Figure 121 Removing the Gasket Ends 4 First remove the three T 20 screws from both the right and left s...

Page 64: ...Servicing page 19 2 Remove oven door see Door Removal and Installation page 60 3 Follow all steps in the Door Gasket Removal and Replacement procedure page 61 4 Follow all steps in the Bottom Plate of...

Page 65: ...e both hinges as well as the oven gasket see Door Gasket Removal and Replacement page 61 Read the Technical Service Bulletin and all other applicable documents for this appliance listed in QuickFinder...

Page 66: ...e door panels when removing the hinge Figure 130 Hinge 6 5 12 Thermostat Removal and Replacement The thermostat controls the griddle temperature Check QuickFinder to order the correct Thermostat 1 Fol...

Page 67: ...bled Make sure the range is level and adjust accordingly If the range was pulled away from the wall for servicing cleaning or any other reason make sure that the range is properly secured onto the ant...

Page 68: ...tal mch bshg com portal Gas Information Repair Instruction Wiring Diagram Accessories List Spare Parts Notes Information Technical Service Bulletins and Technical Information Bulletins Exploded View D...

Reviews: