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©2014 Thermaco, Inc. All rights reserved  •  Patented/Patents Pending  •  Specifications subject to change without notice

Thermaco, Inc. • 646 Greensboro St. • Asheboro, N. C. 27204-2548 • Phone (336) 629-4651

MNL-ISCU40000 9

40000 Series

Big Dipper

®

 IS System

Plumbing Installation

Locating the Unit

To  minimize  grease  build-up  in  piping,  a  Big 

Dipper system should be located as close as 

possible to the fixture it is serving.  The sys-

tem should be visible and easily accessible for 

maintenance  and  inspection.    The  unit  must 

be in a level position.  Be sure to check the 

Specification Sheet for your model for the 

exact clearances needed for installation.  If 

the system is located directly on the floor, the 

bottom should  be sealed  to the floor with an 

approved silicone type sealant.  Make sure the 

height above the Internal Strainer access cover 

is enough to remove the strainer basket.

Inlet/Outlet Piping

The inlet and outlet piping connections require 

flexible sleeve pipe couplings.  Keep outlet pip-

ing as straight as possible.  Use only “sweep” 

connections.    Do  not  reduce  the  pipe  sizing 

on the outlet piping.  Do not install “P” trap on 

outlet connection of system.  (Note: The system 

already has a internal gas trap)

Flow Controls

Big Dipper systems are equipped with an internal 

flow control located inside the inlet end of the 

system.  Verify its location and placement prior 

to connecting the inlet piping.

Fill Unit With Water Before Applying 

Power

Big Dipper systems, equipped with an electric 

heating element, MUST be filled with water 

before energizing the power to the system

Failure to do so may damage the electric heating 

element.  These elements will NOT be replaced 

under Thermaco’s Warranty.

Venting the Outlet

An outlet vent or approved vacuum breaker of 

at least 1/2 the diameter of the system’s outlet 

connection must be present as close as pos-

sible to the Big Dipper outlet to prevent possible 

siphonage problems.  Failure to provide a vent 

for the system voids Thermaco’s Warranty for 

the system.

For  High  Head  Height  Applications 

Over Six (6) Feet (1.95 m)

Big  Dipper  systems  are  equipped  with  an 

internal flow regulator located inside the inlet 

end  of  the  system.    Verify  its  location  and 

placement  prior  to  connecting  the  inlet  pip-

ing. If your code requires a vertical type flow 

regulator, an approved control with a flow rat-

ing matching the system’s flow rate should be 

used.    Note:  When  a  Big  Dipper  is  servicing 

multiple fixtures, some codes require separate 

flow  controls  for  each  fixture.    See  following 

page  for  suggested  high  head  height  flow 

regulation installation.

Do Not Use With Food Grinders, Potato 

Peelers or Waste Disposal Units

If the system is connected to a Waste Disposal 

Unit, Garbage Grinder or Potato Peeler, Ther-

maco’s Warranty will be void.

Note:  Drawing  for  reference  only.  

Equipment  must  be  installed  in 

compliance with all applicable laws, 

regulations  and  codes,  includ-

ing  plumbing  codes.    Installation 

should be performed by a qualified 

plumber. 

Big Dipper

®

 IS System Plumbing Installation

Summary of Contents for Big Dipper W-750-IS

Page 1: ...33 4204 V 336 629 4651 F 336 626 5739 info thermaco com www big dipper com Installation Operation Instructions For Big Dipper 40000 Series Internal Strainer IS Units Models W 750 IS and W 1250 IS Incl...

Page 2: ...336 629 4651 MNL ISCU40000 2 40000 Series Table of Contents Table of Contents IS System Overview 3 IS System Maintenance 4 IS Digital Control Operation 5 IS System Troubleshooting 7 How To Reverse IS...

Page 3: ...ease oils and transfers the grease oils to a collection container A digital control maintains the self cleaning operation activating the skimming wheel periodically based on the setting chosen Only th...

Page 4: ...blades are clipped in place properly B Press the Start button on the bottom of the user interface momentarily to ensure that the motor and skimming wheel are still operating correctly C Check the thi...

Page 5: ...ge immediately If the skimming cycle is changed between active skimming cycles the next skim cycle will be at the new level Motor Exercising Foralldefaultmodeskimminglevels the motor will be energized...

Page 6: ...the Heavy Mode III Button 3 The button III will blink temporarily indicating which operation level has been selected 4 Select desired mode at skim times frequencies listed below Extreme Modes Button...

Page 7: ...hould be illuminated Ifnoneofthesettingbuttonsareilluminated the unit is not powered 2 Lift the sump cover and clean away any buildup that may be present on the wiper blades or collection trough Make...

Page 8: ...d 2 Lift the center module up off of the unit ensuring clearance for the heater 3 Rotate the center module 180 4 Lower the center module back down on top of the unit Move the two side wings back into...

Page 9: ...With Water Before Applying Power BigDippersystems equippedwithanelectric heating element MUST be filled with water before energizing the power to the system Failuretodosomaydamagetheelectricheating e...

Page 10: ...n in high head height locations requires removal of the Internal Flow Control small rub ber cap under no hub coupling over the Inlet Sometimes space restrictions require the installation of Big Dipper...

Page 11: ...ne of the setting buttons should be illuminated to show the unit is pow ered If none of the setting buttons are illuminated the unit is not powered This Big Dipper unit is shipped from the Factory wir...

Page 12: ...3 4 4 A B MATERIAL UNLESS NOTED FINISH UNLESS NOTED 646 GREENSBORO STREET PO BOX 2548 ASHEBORO NC 27203 VOICE 336 629 4651 FAX 336 626 5739 Decimals XX 03 XXX 015 Unless otherwise specified Dimension...

Page 13: ...336 629 4651 MNL ISCU40000 13 40000 Series Big Dipper IS System Wiring Diagram Junction Box Wiring Diagram For Big Dipper W 1250 IS 115 VAC Junction Box Wiring Diagram For Big Dipper W 1250 IS 230 VA...

Page 14: ...Switch Part MSS 7 Heater Part H 8 Heater Gasket Part HTG 300 Control Assembly Part PCBA 2 Consisting of 1 Printed Circuit Board 2 User Interface Assembly 3 Thermistor w Wiring 4 Ribbon Cable w Connect...

Page 15: ...CLOSURE AGREEMENT BETWEEN THERMACO INC AND THE HOLDER OF THIS DRAWING DO NOT DESTROY THIS DRAWING IT IS THE SOLE PROPERTY OF THERMACO INC AND MUST BE RETURNED UPON REQUEST MATERIAL UNLESS NOTED FINISH...

Page 16: ...ON CONTAINER FOR MODEL W 750 IS USE PART GC 7 FOR MODEL W 1250 IS USE PART GC 6 2 Note W 750 IS system requires one 1 W 1250 IS system requires two 2 NOT SHOWN MOTOR PART M 58 M 58 230 For 230 VAC Uni...

Page 17: ...aterials Thermaco shall not be respon sible for damage to products resulting from vault flooding sewer line back up pumping or lift station failure ambient water flow or other sources of water damage...

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