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THERMAL SHUT OFF

 

This is a safety feature for Thermostatic valves                 

manufactured to Australian Standard AS4032.4

-

2014

 

Basic terms, should the Cold or Hot water supply suddenly fail, 

the mixing valve will shut off , preventing harm or                  

thermal shock.

 

This valve CT100 complies with Clauses 4.4.2 and 4.4.3 of the above standard.

 

Explanation as written in the standard AS4032.4 as follows;

 

Cold water isolation

 

When tested in accordance with Appendix D, the thermal shut

-

off under cold    

water isolation of each thermostatic tap, when pre

-

adjusted to supply mixed     

water at temperatures of 38

+/

-

2°C, 45

+/

-

2°C and the manufacturer

s nominated 

maximum setting, shall not exceed the temperature rises and durations given in 

Table 4.1 during both the period of shut

-

off of the cold water supply and             

immediately following the restoration of the cold water supply.

 

The mixed water shall stabilize to within 2°C of the preset temperature, in not 

more than 20.0 seconds following restoration of the cold water supply.

 

 

Heated water isolation

 

When tested in accordance with Appendix D, the thermal shut

-

off under heated 

water isolation of each thermostatic tap, when pre

-

adjusted to supply mixed     

water at

 

temperatures of 38

+/

-

2°C, 45

+/

-

2C and the manufacturer

s nominated 

maximum setting, shall not exceed the temperature rises and durations given in 

Table 4.1. of the standard AS4032.4

 

The amount of water discharged following thermal shut

-

off under heated water 

isolation of each thermostatic tap shall not exceed 0.75 L within 

5

35 

seconds   

following heated water supply isolation.

 

The mixed water shall stabilize to within 2°C of the preset temperature, in not 

more than 20.0 seconds following restoration of the heated water supply

.

 

Page 10

 

 

Operating 

 

Temp °C

 

Dynamic 

 

Pressures kPa

 

 

Nominated Cold water

 

Supply 15+5°C

 

Nominated Hot water

 

Supply 65+2°C

 

Nominated Cold water

 

Supply 300+10 kPa

 

Nominated Hot water

 

Supply 300+10 kPa

 

Temp Set

 

Actual

 

Actual

 

Actual

 

Actual

 

38+1°C

 

16.2

 

63.7

 

303

 

301

 

45+1°C

 

18.5

 

63.2

 

302

 

298

 

 

Operating 

 

Temp °C

 

Dynamic 

 

Pressures kPa

 

 

Nominated Cold water

 

Supply 15+5°C

 

Nominated Hot water

 

Supply 65+2°C

 

Nominated Cold water

 

Supply 300+10 kPa

 

Nominated Hot water

 

Supply 300+10 kPa

 

Temp Set

 

Actual

 

Actual

 

Actual

 

Actual

 

38+1°C

 

17.3

 

64.9

 

302

 

298

 

45+1°C

 

17.2

 

65.0

 

300

 

301

 

Dynamic pressure ration , after Hot water isolation endurance test

 

Dynamic pressure ration , after Cold water isolation endurance test

 

Summary of Contents for RENO KIT

Page 1: ...water system thermostat CAN BE FITTED WITH A COMBINATION BOILER MAINS PRESSURE UNVENTED OR INSTANTANEOUS HOT WATER SYSTEMS WITH BALANCED PRESSURES MIXED OUTLET WATER TEMPERATURE RANGE BETWEEN 20 AND 45 C at recommended inlet temperatures SAFETY STOP SET FEATURE 38 C with internal safety thermal shut off DO NOT USE ABRASIVE CLEANING PRODUCTS THERM OZ SHOWERS PTY LTD 32 GHOST GUM HEIGHTS JARRAHDALE ...

Page 2: ... AND VOID WARRANTY HOT COLD PRESSURE MUST BE EQUAL CHECK WATER TEMPERATURE NOT TO BE FITTED WHERE INLET HOT WATER CAN EXCEEDS 85 C IF INLET HOT WATER EXCEEDS 85 C AN OVER TEMPERATURE PROTECTION SYSTEM MUST BE ADDED TO THE SOLAR HOT WATER SYSTEM TO FUNCTION CORRECTLY AVOID SCALDING ABOVE 85 C WILL DAMAGE THE VALVE AND VOID WARRANTY DO NOT INSTALL WHERE FREEZING MAY OCCUR VITAL INFORMATION Page 1 ...

Page 3: ...UR SHOWER BRASS BREECH BRASS BREECH SET BACK SET BACK A MAXIMUM OF 5mm ANY MORE THAN 5mm SEE BELOW MIN 6mm MAX 75mm REMOVE YOUR OLD VALVE REMOVE YOUR OLD VALVE BOX B IF THE BREECH IN THE WALL IS SET BACK MORE THAN 5mm UP TO 75mm THEN USE ADDITIONAL PARTS IN THESE PARTS CAN ALSO BE USED IF YOU ARE TILING ON TOP OF YOUR EXISTING TILES DISGUARD PARTS NOT USED OR KEEP AS SPARES TURN OFF WATER SUPPLY A...

Page 4: ... IF USING BOX B COPPER COMPRESSION OLIVE X2 BRASS WALL PLATE WITH 1 2 MALE THREAD X2 WITH SCREWS AND WALL PLUGS IF REQUIRED NOT NECESSARY BRASS ROD ADAPTOR WITH 5 8 MALE THREAD AND SPANNER FLANGE WASHER X2 THERM OZ RENO KIT PARTS CHROME 3 4 MALE X 1 2 FEMALE COMPRESSION ADAPTOR WITH SPANNER FLATS X2 THERE ARE TWO BOXES OF FITTINGS FOR THE RENO KIT AS LISTED BELOW SOME PARTS YOU WILL USE AND SOME P...

Page 5: ... BAD CHROME COVERS SUPPLIED WITH THE SHOWER VALVE A B C A B A B A BRASS INSERT WITH WASHERS AND O RINGS B DR BRASS THREADED ADAPTOR C CHROME COVER SHROUD SUPPLIED WITH THE SHOWER VALVE CHOICE OF 2 SIZES FITTING PROCEDURE C SCREW OVER THREAD OF B FLUSH TO THE TILES A CHOICE OF 2 SIZES INCLUDED PUSH IN PAST 1st O RING ONLY DO NOT PUSH IN FULLY SUPPLIED WITH THE SHOWER VALVE A CHOICE OF 2 SIZES INCLU...

Page 6: ...OD TO LENGTH WITH PIPE CUTTER 25mm FROM TILE FACE E PUSH IN PAST 1st O RING ONLY DO NOT PUSH IN FULLY SUPPLIED WITH SHOWER VALVE SUPPLIED WITH SHOWER VALVE PATENT FILE APP 2016900927 REGISTERED DESIGN 201611384 NOTE DO NOT MAKE THE COMPRESSION JOINT DRY YOU MUST LUBRICATE THE THREAD AND OLIVE TO BE ABLE TO COMPRESS THE OLIVE CHROME COVER PAGE 5 BOX B IF THE BREECH IS SET BACK IN THE WALL IF THE BR...

Page 7: ...S WASHERS AND ROTATE TO APPROXIMATELLY 150MM THEN USING THE OTHER WASHERS CONNECT THE SHOWER VALVE TO THE CHROME CRANKED ARMS ADJUST AND LEVEL THEN TIGHTEN WITH SPANNER FOR A SECURE FIT CARE MUST BE TAKEN WITH SPANNER ON CHROME HORIZONTAL INSTALLATION POSITION ADAPTERS ABOVE THE CENTRE LINE VERTICAL TAP SPACING POSITION ADAPTERS TO WHAT LOOKS BEST PLAN VIEW USING CRANKED ARM ADAPTERS ...

Page 8: ...00 THERMOSTATIC MIXING VALVE VALVE OUTLET FOR HOSE CONNECTION YOUR OLD VALVES ARE NOW REMOVED GENTLY FLUSH PIPES THROUGH TO CLEAR OF ANY DEBRIS USING AN APPROPRIATE SPANNER CONNECT THE THERMOSTATIC VALVE TO THE EXPOSED MALE THREADS DO NOT OVER TIGHTEN THE STANDARD COVER PLATES ARE 20mm DEEP THINNER ONES ARE ALSO INCLUDED IF REQUIRED ...

Page 9: ...OVE EXISTING SHOWER HEAD TO LEAVE AN EXPOSED MALE THREAD C PLACE THE CHROME COLLAR B OVER THE MALE THREAD USE SILICONE SEALANT B A SHORTEN THREAD IF NECESSARY OLD OUTLET IS NOW BLANKED OFF USE TO HANG TIDY BASKET SHOWER SCRUNCHIE ETC SCREW ON THE CHROME HANGING NUT ON TO MALE THREAD USE PTFE IF THERE IS A BAD SEATING PAGE 8 USE PTFE TAPE IF INSTALLING WHERE ONE SEATING IS BAD ...

Page 10: ...SCREW AND WALL PLUGS FITTING THE SLIDE RAIL 4 INSERT SLIDE RAIL THROUGH BRACKETS AND TIGHTEN THE WHITE GRIPPERS 7 FIX OPTIONAL SOAP DISH 6 CONNECT HANDSET TO HOSE 5 CONNECT HOSE TO SHOWER VALVE 700 MM BEWARE OF ANY PIPEWORK THAT MAY BE IN THE WALL Page 9 3 PUT HANDSET ADJUSTER ON RAIL BEFORE SLIDING THROUGH SECOND WALL BRACKET 1 2 ...

Page 11: ...ter isolation of each thermostatic tap when pre adjusted to supply mixed water at temperatures of 38 2 C 45 2C and the manufacturer s nominated maximum setting shall not exceed the temperature rises and durations given in Table 4 1 of the standard AS4032 4 The amount of water discharged following thermal shut off under heated water isolation of each thermostatic tap shall not exceed 0 75 L within ...

Page 12: ...GE FOR ANY SCALE AND REMOVE WITH A MILD DESCALING FLUID CHECK THE 3 VISABLE ORINGS FOR WEAR IT IS UNUSUAL FOR ANY WEAR BUT CAN BE REPLACED WITH OUR SERVICE PACK PRODUCT REFERENCE CT100 SP REPLACE ALL COMPONENTS IN THE EXACT REVERSE ORDER SILICONE LUBRICANTS MUST ONLY BE USED ON RUBBER SEALS I E KLUBER LCA3801 UNSCREW THE ENTIRE VALVE FROM THE WALL CHECK AND CLEAN FILTERS INSIDE NUT OF ANY DEBRIS O...

Page 13: ... ridge of the locating ring is in line with the number 38 fig 2 Pull the locating ring off but remember it will need to be replaced later in the same position with the ridge in line with the number 38 Turn on the right handle to start the flow and place the thermometer into the running water To obtain 38 C gradually rotate the spline in the direction it needs to be to increase or decrease the temp...

Page 14: ...ORE OFTEN CHECK WATER SUPPLY FOR BLOCKAGES CLEAN FILTERS CHECK THAT INLETS ARE INSTALLED CORRECT I E HOT ON LEFT COLD ON RIGHT INSERTS A WHERE NOT USED WHEN SCREWING ADAPTERS IN TO BREECH IF INCOMING PRESSURE IS ABOVE OR BELOW STATED GUIDELINES Page 13 ONLY HOT OR COLD WATER FROM MIXER OUTLET CHECK WATER SUPPLY FOR BLOCKAGES CLEAN FILTERS CHECK THAT INLETS ARE INSTALLED CORRECT I E HOT ON LEFT COL...

Page 15: ...R SHOWER THAN 38 C ROTATE HANDLE IN THE OPPOSITE DIRECTION THE SAFETY BUTTON WILL AUTOMATICALLY RE SET THE SURFACE TEMPERATURE OF THIS VALVE IS SAFE TO TOUCH OR HOLD WHILST SHOWERING AND WILL GET NO HOTTER THAN 20 C WHEN AT 38 C SETTING THE VALVE HAS AN INTERNAL SAFETY THERMAL SHUT OFF SEE PAGE 10 FOR DEAILS Page 14 WHEN CLEANING CHROME PRODUCTS USE ONLY A MILD DETERGENT RINSE AND WIPE DRY WITH A ...

Page 16: ...e National Construction Code Volume 3 Plumbing Code of Australia In Australia our products come with guarantees which cannot be excluded under the Australian Consumer Law Nothing in the Terms attempts to modify or exclude the conditions warranties and undertakings and other legal rights under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and compensati...

Page 17: ...t not exceed the portion of the Price paid by you to us for the products the subject of the relevant claim and 2 will not be liable to you for any loss of profit including anticipated profit loss of benefit including anticipated ben efit loss of revenue loss of business loss of goodwill loss of opportunity loss of savings including anticipated sav ings loss of reputation loss of use and or loss or...

Page 18: ......

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