Theralux Theraflo S Series Installation And Operating Instruction Manual Download Page 3

SHAFT SEAL CHANGE INSTRUCTIONS 

IMPORTANT SAFETY 

I

NSTRUCTIONS- PLEASE READ AND FOLLOW ALL 

INSTRUCTIONS 
 

When 

servicing electrical equipment, 

basic 

safety 

precautions 

shou

ld 

a

l

ways 

be 

observed including 

the 

followi

n

g

Fa

i

lure to fo

l

low the instructions 

may 

result in 

injury. 

• 

Disconnect 

the pump motor 

power cord 

from the power 

ou

tl

et 

before 

beginning the 

shaft seal 

replacement

• 

Only 

qualified personne

should 

att

em

pt to re

p

lace the shaft 

seal. Contact 

your 

local Authorised 

Thera

l

ux 

Service 

Centre 

i

you 

have any q

u

estions. 

• 

Ex

ercise 

extreme care in 

handling both the rotating 

and 

s

tationary 

sections 

of 

the two-part 

replacement seal. 

Foreign matter o

improper ha

n

dling wi

l

easily scratch the graphite 

and 

ceramic 

sealing surfaces

• 

See 

the 

"Parts D

i

agram" 

on page 5 

fo

the 

pump component 

locations

 

Removing 

the Motor 

Assembly 

1

Remove the 

six 

(6) 

3/8" 

2" 

hex h

e

ad bolts 

(i

t

em 14), which ho

l

d the motor 

assembly to the pump/strainer housing (item 

1), us

i

ng a 

1/2" 

AF 

spanne

o

socket. 
 
2. S

l

ide the 

motor assembly 

out 

of the pump/st

r

ainer ho

u

s

i

ng (item 1

), 

exposing the 

diffuser 

(item 6)

Pull 

the 

diffuser 

off 

the 

seal plate (item 

10), 

exposing the impeller. (The 

diffuser may 

r

emain in the 

pump

/

strainer housing.

 

To remove

pull 

it straight 

out 

of the 

pump

/s

trainer housing

.

 

 

Removing 

the 

Impeller 

1. 

To prevent the motor 

shaft 

from turning

insert a 

fla

b

l

ade screwdriver 

through the centre 

hole 

in 

the fan 

cowling 

and 

into 

the 

slot on the end of 

the 

moto

shaft 

and hold 

it. 

 
2. Remove the 

impeller 

(

item 

8) by 

r

otating 

i

counter- clockwise

The spring 

portion 

of the seal assembly is now exposed. 

Note 

carefully the 

position 

of 

the spring 

seal, and 

r

e

move 

it. A

l

so 

r

e

move the 

impel

l

er ring 

(item 7) 

from the 

impeller and note the way 

i

was 

installed

 

Removing 

the 

Ceram

i

c Seat 

1. 

Remove the 

seal 

plate 

(item 

10) 

from the motor 

mounting 

plate 

(item 

13)

 

2. Press the 

ceramic 

seat 

with 

rubbe

cup out 

of the 

seal 

plate 

(item 

10)

I

tight

use 

small screwdriver to 

tap the seal 

out from the 

back 

si

de of 

the 

seal 

plate

 

IMPORTANT 

Clean all recesses 

and 

parts to be reassembled. 

Inspect gaskets and replace 

if 

necessary. 

 
 
 

Summary of Contents for Theraflo S Series

Page 1: ...t dependable corrosion free service The advanced design reduces operation and maintenance to simple common sense procedures IMPORTANT This appliance is not intended for use by young children unless th...

Page 2: ...residual operating current of 30mA All electrical wiring must be performed by qualified electrical contractor and must conform to electrical regulations and AS3000 wiring rules STARTING AND PRIMING I...

Page 3: ...1 using a 1 2 AF spanner or socket 2 Slide the motor assembly out of the pump strainer housing item 1 exposing the diffuser item 6 Pull the diffuser off the seal plate item 10 exposing the impeller Th...

Page 4: ...impeller ring item 7 back onto the impeller item 8 with its flange facing towards the diffuser item 6 6 Place the diffuser item 6 over the impeller item 8 and onto the seal plate item 10 aligning the...

Page 5: ...raflo 75hp THERAF4308B Impeller suit Theraflo 1hp THERAF4308D Impeller suit Theraflo 1 5hp THERAF4308 E Impeller suit Theraflo 2hp 9 THERAF4309 Seal Assembly 10 THERAF4310 Seal Plate 11 THERAF4311 Mot...

Page 6: ...al balance of pool water ood damage damage caused by running the pump o an extension cord damage caused by foreign material blocking the impeller pebbles organic matter toys etc or if the pool pump is...

Page 7: ...all suction openings E LOW FLOW Generally check for 1 Clogged or restricted strainer or suction line 2 Plugged or restricted discharge line of filter high discharge gauge reading 3 Air leak in suction...

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