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Parts List

COVERING:--

       PURPLE COLOR SCHEME:

             TOUGHLON STL 100 WHITE

             TOUGHLON STL 201 BLACK

             TOUGHLON STL 561 PEARL PURPLE

             TOUGHLON STL 370 SILVER

  YELLOW COLOR SCHEME:

             TOUGHLON STL 100 WHITE

             TOUGHLON STL 201 BLACK

             TOUGHLON STL 330 CADMIUM YELLOW

             TOUGHLON STL 370 SILVER

P.2

    1. MAIN WING (Lower) --1 pair

    2. PLYWOOD 5x28x48mm (For Aileron Servo) -- 1 pc.
        RING Ø2.3mm PL4112023  -- 2 pcs
 

    3. PUSHROD Ø1.8x70mm w/ Threads (For Aileron) -- 2 pcs
        FUEL TUBE Ø6x5mm -- 4 pcs
        STRAPER PL4112102  -- 2 pcs
        CLEVIS PL4112103  -- 2 pcs

    4. MAIN WING (Upper) -- 1 set

    5. FUSELAGE -- 1 pc.
        STABILIZER & ELEVATOR -- 1 set
 

    6. VERTICAL FIN & RUDDER -- 1 set

    7. TAIL LANDING GEAR PL7100001 -- 1 set
        COLLAR Ø2.1mm w/ set screw -- 1 set
        TALL WHEEL Ø25mm -- 1 pc.
        SCREW PA3x12mm -- 2 pcs
     

    8. PUSHROD Ø1.8x465mm w/ Threads (For Elevator) -- 2 pcs
        SCREW PB2x12mm -- 4 pcs
        FUEL TUBE Ø6x5mm -- 2 pcs
        CLEVIS PL4112103  -- 2 pcs
        HORN PL4113101 -- 2 sets

    9. PUSHROD Ø1.8x535mm w/ Threads (For Rudder) -- 1 pc.
        SCREW PB2x12mm -- 2 pcs
        FUEL TUBE Ø6x5mm -- 1 pc.
        CLEVIS PL4112103  -- 1 pc.
        HORN PL4113101  -- 1 pc.
 

  10. MAIN WING GEAR Ø2.5mm HW2402292 -- 1 set
        MAIN WHEEL Ø58mm -- 2 pcs
        WHEEL PANTS PC198WWPA -- 1 pair

 

        COLLAR 4.1mm w/ set screw -- 4 sets
        SCREW KA2.3x8mm -- 4 pcs
        SOCKET HEAD SCREW HM4x35mm -- 2 pcs
        SOCKET HEAD SCREW M3x16mm -- 3 pcs  
        QUICK RELEASE NYLON RIVET d2xD8mm PL1208042-- 4 pcs
        WASHER d3xD7mm -- 3 pcs
        WASHER d4xD9mm -- 4 pcs
        M4 NUT -- 2 pcs
        PLATE 1mm -- 1 pair

  11. ENGINE MOUNT PL5111050 -- 1 set
       SOCKET HEAD SCREW M4x25mm -- 4 pcs
       WASHER d4xD9mm -- 4 pcs
    

  12. FUEL TANK 260cc PL1111260 -- 1 set
       DOUBLE

-

SIDED

 

TAPE

 

40x100mm -- 1 pc.

    

TABLE

 

TIE

 (

FOR

 

FUEL

 

TANK

1

.

5x5x400mm -- 1 pc.

     

  

  13. LINKAGE CONNECTOR Ø2.1mm HW7111060 -- 1 set

14. SOCKET HEAD SCREW M3x25mm -- 4 pcs

       WASHER d3xD7mm -- 8 pcs
       M3 NUT -- 8 pcs
      
   

      THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.
      PLASTIC TUBE d2xD3x200mm -- 1 set

15. PUSHROD CONECTOR 4x9x20mm PL4410010 -- 1 set
      PUSHROD Ø1.8x70mm (For Elevator Servo) -- 1 pc.
      PLYWOOD 3x100x103mm (For Fuselage Servo) -- 1 pc.
      BALSA 5x5x97mm (For Fueslage Servo Stand) -- 2 pcs
      STRAPER PL4112102 -- 2 pcs
      FUEL TUBE Ø6x5mm -- 2 pcs
      SPONGE 10x80x200mm (For Radio Equipment) -- 2 pcs

16. CANOPY -- 1 set
      PILOT PC001050A/PC001050B -- 1 pc.
      DOUBLE-SIDED TAPE 8x500mm -- 1 pc.
      SCREW PWA2.3x8mm -- 4 pcs
      SILICON GROMMET d1.5xD6.5mm -- 4 pcs

17. COWLING -- 1 set
      TRANSPARENT 3D TEMPLATE -- 1 pc.
      SPINNER Ø57m PL2111057 -- 1 pc.
      SCREW PWA2.6x12mm -- 4 pcs
      SILICON GROMMET d1.5xD6.5mm -- 4 pcs

18. SOCKET HEAD SCREW HM4x25mm -- 1 pc.
      WASHER d4xD15mm -- 1 pc.
 

19. SOCKET HEAD SCREW M3x30mm -- 1 pc.
      SOCKET HEAD SCREW M3x20mm -- 1 pc.
      SCREW PM3x12mm -- 8 pcs
      SCREW PM2x8mm -- 2 pcs
      SCREW PA3x12mm -- 4 pcs
      WASHER d3xD7mm -- 18 pcs
      M2 NYLON INSERT LOCK NUT -- 2 pcs
      M3 NYLON INSERT LOCK NUT -- 10 pcs
      PLYWOOD 4x143x181mm (Side Cabane) -- 2 pcs
      PLYWOOD 3x236x230mm (Wing Incidence Angle Template) -- 2 pcs
      ALUMINUM PLATE (Brace:Fueslage to Wing) -- 1 set
 

20. SCREW PB2x12mm -- 8 pcs
      HORN PL4113101-- 4 sets
      CLEVIS PL4112103 -- 4 pcs
      PUSHROD Ø1.8x145mm w/ Threads (For Aileron to Aileron) -- 2 pcs
      FUEL TUBE Ø6x5mm -- 4 pcs
 

21. DECALS: A009SDEC -- 1 set
      

A009SPO26741109

Summary of Contents for ULTIMATE - 40S

Page 1: ...ar with this kind of engine powered precision model Operating this model without prior preparation may cause injuries Remember safety is the most important thing Always keep this instruction manual at hand for quick reference 0 48 cu in displacement 4 stroke 0 56 R s 4 radiow 3standardservos and1miniservo equire channel Specifications are subject to change without notice 0 40 0 46 cu in displaceme...

Page 2: ... customer INDEX BEFORE YOU BEGIN PARTS LIST ASSEMBLY SAFETY PRECAUTIONS P 1 P 2 P 11 BEFORE YOU BEGIN Read through the manual before you begin so you will have an overall idea of what to do Symbols used throughout this instruction manual comprise of the following 1 2 3 3mm Do not overlook this symbol Cut off shaded portion Peel off shaded portion covering film Pay close attention here Pierce the s...

Page 3: ...E MOUNT PL5111050 1 set SOCKET HEAD SCREW M4x25mm 4 pcs WASHER d4xD9mm 4 pcs 12 FUELTANK 260cc PL1111260 1 set DOUBLE SIDED TAPE 40x100mm 1 pc TABLE TIE FOR FUEL TANK 1 5x5x400mm 1 pc 13 LINKAGE CONNECTOR Ø2 1mm HW7111060 1 set 14 SOCKET HEAD SCREW M3x25mm 4 pcs WASHER d3xD7mm 8 pcs M3 NUT 8 pcs THROTTLE PUSHWIRE Ø1 2x300mm 1 pc PLASTIC TUBE d2xD3x200mm 1 set 15 PUSHROD CONECTOR 4x9x20mm PL4410010...

Page 4: ... t a n t t y p e C A g l u e t o b o t h s i d e s o f e a c h h i n g e Ring Plywood 5x28x48mm Aileron Servo Lower 3 Straper Fuel Tube Ø6x5mm Clevis Pushrod Ø1 8x70mm Completed Completed CABANE MOUNT CABANE MOUNT 1mm TWM PL8210010 CLEVIS WRENCH A009SPO26741109 ...

Page 5: ...View Completed Apply instant type CA glue to both sides of each hinge A A A A C C C C Stabilizer Main Wing B B B B Temporary install the main wing adjust leveling of the stabilizer to make it as parallel to the main wing as possible Apply instant type CA glue to both sides of each hinge Completed CABANE MOUNT CABANE MOUNT A009SPO26741109 ...

Page 6: ...aces Bottom View Bottom View 8 Elevator Pushrod PB2x12mm Screw 4 Ø1mm pilot holes for World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces Bottom View 120mm 46mm 90mm 28mm 2 2mm PB2x12mm Screw 2 TWM PL8210010 CLEVIS WRENCH PB2x12mm Fuel Tube Ø6x5mm Pushrod Ø1 8x465mm Clevis Horn Horn PB2x12mm Fuel Tube Ø6x5mm Clevis Pushrod Ø1 8x535mm TWM PL8210010...

Page 7: ... to keep the spinner at the fuselage axis M4x 25mm SocketHeadScrew M4x 25mm SocketHeadScrew HM4x 35mm d4xD9mm Washer M4 Nut M3x3mm Set Screw 4 1mm Collar Plate 1mm Completed M3x16mm Screw M4 Nut 4 1mm Collar 3 2 d4xD9mm Washer 4 2 4 HM4x35mm Screw KA2 3x8mm Screw 4 4 d3xD7mm Washer Fuel Tank 260cc UP d2XD8mmQuickReleaseNylonRivet Completed 2 1 3 A009SPO26741109 d3xD7mm Washer 4 ...

Page 8: ...e d2xD3x200mm 115mm 4 5 in Installed Engine Position d3xD7mm Washer Servo Set 13 1 1 3x3mm Set Screw Linkage Connector M2 Nut 2mm Washer 1 2 Please refer to the attached sheet for linkage connector installation Throttle Pushwire Throttle Servo 2mm 2mm Washer M2 Nut 2mm Washer Included with the radio Set 3x3mm Set Screw A009SPO26741109 ...

Page 9: ...pinner Ø57mm d1 5xD6 5mm Silicon Grommet PWA2 3x8mm Apply double sided tape Install and arrange the servo as shown in the diagram Decals 1 5mm 1 5mm Please refer to the attached sheet for usage of the transparent 3D template First insert the grommet to the cowling then apply screw J1 J2 J2 Pushrod Ø1 8x440 J1 Pushrod Ø1 8x95 KM2x8mm M2 Nut Elevator Pushrod Ø1 8x70mm Elevator Servo Pushrod Connecto...

Page 10: ... cabane mounts With the wing incidence angle template still in place position the side cabanes mark and drill the side cabane mounts and fasten with PM3x12mm screw and nut M3 Nylon Insert Lock Nut 10 2 PM2x8mm Screw Pierce the two pre drill holes at upper wing center line and fasten the center cabanes with PM3x20mm PM3x30mm screw and nut With the lower wing fastened to the fuselage insert the wing...

Page 11: ... G G G G E E A A PB2x12mm Fuel Tube Ø6x5mm Clevis Clevis Horn Horn Pushrod Ø1 8x145mm Main Wing Upper Main Wing Lower Ø1mm pilot holes for World Models tri horn are pre drilled Please look for pin hole marks at under side of control surfaces PB2x12mm Screw 8 A009SPO26741109 ...

Page 12: ...ircraft is specially designed to be powered by engine using a more powerful engine does not mean better performance In fact over powered engine may cause severe damage and injuries Make sure the air field is spacious never fly the plane too close to people and never get too close to a running propeller If you find wrinkles on the covering as a result of weather changes you can use hot iron to remo...

Page 13: ...g and fuselage 5 Date of Purchase 6 Store Name Please call AirBorne Models at 925 371 0922 for any assistance in filling this form Thank you very much for purchasing our product LINKAGE CONNECTOR HW7111050 HW7111060 After fastening the round nut make sure that the linkage connector can rotate freely Drill 2mm hole at servo horn Insert linkage connector into servo horn Make sure shoulder of screw i...

Page 14: ...e is used for position guidance of the actual cutting of the pre painted cowling Simply cut the transparent 3D template to fit your engine and exhaust pipe then slide onto the actual cowling and use as template to mark the openings required for final cutting A009SPO26741109 ...

Page 15: ...ode No Size Package Code No Size Package Code No Size Package Code No Size Package Code No SV4031 KP0041300 Special tool for clevis installation Suitable for standard and small EP clevis Large Clevis Small Clevis 180mm Extension A009SPO26741109 ...

Page 16: ...A009SPO26741109 ...

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