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MAINTENANCE & STORAGE 

WARNING  

Improper maintenance & storage of the machine may void your warranty. Keep the machine clean 
for better and safer performance.

 

 
MAINTENANCE

 

 

Before each use, check all nuts & bolts to be sure they are sufficiently tightened. 

 

The drive belt is under constant even tension by a spring loaded jockey. No adjustment apart 
from a touch of grease on the spindle. 

 

The bearings are sealed for life. 

 

We recommend only manufacturer original parts are used when maintaining this machine. 
Failure to do so could invalidate your manufacturer’s warranty. 

CAUTION

  

Any maintenance and repairs carried out, to any electronic component must be undertaken by a 
qualified technician. 
 
CLEANING 

 

Thoroughly clean the mixer at the end of each day’s operation.  

 

Keep your mixer clean.  

 

The slightest trace of material left in the drum will harden and will attract more material each 
time you use it.   

 

Dried cement should be scraped out of the drum.  

 

Do not throw bricks into mixer drum to clean it out.  

 

Do not beat on the drum with a shovel, a hammer or other tools to break up accumulations of 
dried cement mix, as it may result in damage to the mixer.  

 

The drum may be scoured for approximate 2 minutes, using 1” gravel and water mixture. Then 
discharge the gravel/water mixture and hose down the drum assembly inside and out.  

 

The IP45D protection class construction of the concrete mixer enables you to hose down the 
drum assembly safely. 

 

Never put hands inside the drum when the drum is rotating 

WARNING 

Do not pour or spray water directly over the motor cover, especially the openings in it. 
 
CAUTION 

Wipe off any external material on the motor cover. Do not use petrol, turpentine, lacquer or paint 
thinner, dry cleaning fluids or similar products. The use of chemical products or solvents may affect 
the properties of the cover which has been produced using high density polyethylene PET. 

 
STORAGE

 

 

For years of trouble free service, make sure the Mixer is clean and dry before storing. 

 

Before storing, clean the Mixer thoroughly as indicated above. 

 

Store indoors or in a protected area during severe weather and winter months. 

 

Summary of Contents for 193821002

Page 1: ...pares Support 01793 333212 Please read understand this manual paying particular attention to the safety instructions before use The manufacturer reserves the right to change the product specification and livery according to continued product improvements 193821002 08 07 2015 ...

Page 2: ......

Page 3: ...CONTENTS SPECIFICATIONS SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS MAINTENANCE STORAGE ASSEMBLY PARTS DIAGRAM LIST GUARANTEE NOTES ...

Page 4: ...ity 125 litre Maximum Mixing Capacity 90 litre Drum Speed 26 6rpm Cable Length 1 7 metre Protective System IP45D Overall Dimensions L 1200mm W 710mm H 1400mm Unladen Weight 48kgs Noise Level 90 dB A The manufacturer reserves the right to change the product specification and livery according to continued product improvements ...

Page 5: ...ixer from tipping over Do not attempt to move the mixer when it is loaded and or in operation Wear foot protection Fire Risk Fire and its vapors are extremely flammable explosive Fire or explosion can cause severe burns or death Keep hands out of the way of all moving parts Do not place any part of your body or any tool e g Shovel in the drum during operation When operating do not pass hands throu...

Page 6: ...caught in machinery DO NOT ABUSE CORD Never carry the mixer by the electrical cord or yank it to disconnect the plug from the mains supply Keep the cord from heat oil and sharp edges EXTENSION CABLES Extension cables must be no longer than 50 metres in length The cable section must be 1 5mm 230V to allow sufficient current flow to the motor Improper use of extension cables may cause inefficient op...

Page 7: ... of non original manufacturer parts may invalidate your warranty PROTECT THE ENVIRONMENT Take left over materials to an authorised collection point or follow the stipulations in the country where the mixer is used Do not discharge into drains soil or water STORE IDLE EQUIPMENT When not in use the mixer should be stored in a dry location Keep the mixer away from children and others not qualified to...

Page 8: ...d Double insulation eliminates the need for a three wire grounded power cord and grounded power supply system Double insulated tools can use either a two or three wire extension cable The use of a Residual Current Device RCD on 230V electrics is recommended If using an extension cable plug it directly into the RCD WIRING DIAGRAM NOTE A built in thermal protector is arranged in the motor to prevent...

Page 9: ...ricks into mixer drum to clean it out Do not beat on the drum with a shovel a hammer or other tools to break up accumulations of dried cement mix as it may result in damage to the mixer The drum may be scoured for approximate 2 minutes using 1 gravel and water mixture Then discharge the gravel water mixture and hose down the drum assembly inside and out The IP45D protection class construction of t...

Page 10: ...COMPONENTS ...

Page 11: ...ith a split pin inserted into the inner holes in each stub axle place a flat washer then a wheel followed by another flat washer Insert another split pin into the axle holes outside each flat washer Bend each side of the pins outward so they do not fall out B With the frame lying on its side attach the support leg as shown Insert two M8X70 hex bolts through the holes from one side followed by flat...

Page 12: ...t from the other side Tighten with a M8 spanner STEP 3 THE MIXING BLADES E Mount the mixing blades inside the bottom drum loosely as shown Two holes are provided at the base of the drum into which a M8X20 bolt may be inserted from the outside A rubber washer flat washer lock washer and nut should be threaded on loosely on the inside The rubber washer should be placed under the blade down against t...

Page 13: ...ht STEP 5 THE TIPPING WHEEL G Slide the locking plate over the large diameter shaft at the leg end of the frame with the rim facing inwards as shown Secure with two M8x25 bolts each with a nut lock and flat washers H Insert the spring with the washer on the top into the sleeve on the tipping wheel Slide the wheel over the larger diameter shaft until the holes in the bracket line up with the hole d...

Page 14: ...STEP 6 THE TRANSMISSION I Lining up the keyways slide the transmission case over the pinion shaft Secure the case to the frame with washer M8 nut ...

Page 15: ...DRUM TILTING The spring loaded tipping wheel with locking lugs provides an easy positive control of the drum which can be locked in the mix discharge and stored position The drum is locked in position by lugs on the self locating tipping wheel which engages into the locking plate on the mixer frame To tilt the drum withdraw the tipping wheel to dis engage the locking lugs This then allows the tipp...

Page 16: ...whilst rougher applications require more aggregate First put water into the drum around 7 litres 1 5 gallons using more or less depending on the type of mix required Add some aggregate before cement to avoid sticking The approximate mixing time for concrete is 2 4 minutes from when all the material including water has been added Over mixing can reduce strength and cause segregation of the coarser ...

Page 17: ...PARTS DIAGRAM ...

Page 18: ......

Page 19: ... 58 TH207 HCM450 58 Switch Gasket 1 18 TH207 HCM450 18 Split Pin 5 40 4 59 TH207 HCM450 59 Screw ST3 5x16 2 19 TH207 HCM450 19 Support Arm 1 60 TH207 HCM450 60 Switch 1 20 TH207 HCM450 20 Frame 1 61 TH207 HCM450 61 Motor Cover 1 21 TH207 HCM450 21 Support Leg 1 62 TH207 HCM450 62 Motor 1 22 TH207 HCM450 22 Circlip 38 2 63 TH207 HCM450 63 Idle Pulley 1 23 TH207 HCM450 23 Left Bearing Block 1 64 TH2...

Page 20: ... the warranty failure to do so will invalidate the 2nd year of the warranty A reduced warranty period of ninety days applies to those items which are subject to normal wear and tear e g wheels tyres cutter bars cylinders bottom blades belts cables grass bags spark plugs All Handy Handy Pro All others Mowerland and Q Garden domestic products 1 year from the original date of sale to the first domest...

Page 21: ... products GJ Handy Co Ltd will never warranty in terms of the merchantability or the fitness for a particular purpose No person is authorised to make any warranties representations or promises expressed or implied on behalf of GJ Handy Co Ltd or to modify the terms conditions or limitation of this warranty policy in any way Neither GJ Handy Co Ltd nor any company affiliated with GJ Handy Co Ltd sh...

Page 22: ...Relevant Standard s Specification s referred to EN 12151 2007 EN 60204 1 2006 A1 2009 EN ISO 12100 2010 Name of the Notified Body Intertek Testing Services Shanghai Address Building 86 1198 Qinzhou Road North Shanghai 200233 P R CHINA Additional Information Measured Sound Pressure Level 90 0 dB A Authorised signatory and technical fileholder Date 09 07 2015 Signature Name Title Simon Belcher Mr Po...

Page 23: ..._____________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ________________________________________________...

Page 24: ......

Page 25: ...ion co uk This symbol on the product or on its packaging indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment For more detailed information about recycling of this product please contact your local council office your household waste disposal service or shop wher...

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