The Collection Carmello HE DCMLxxRN2 Installation, Maintenance & User Instructions Download Page 19

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2.10

BALANCED FLUE UTILISING EXISTING CHIMNEY

Vertical flue configuration and components identified as shown below in figure 17

for installation into an existing chimney.

Fig. 17

NOTE

: The existing chimney must have a minimum cross-sectional area of

22,500mm2 to provide sufficient air flow to fit the chimney conversion

kit.

Combustion

Chamber

Adaptor

Minimum

Flue

Height

= 3 metres

Maximum

Flue

Height

= 10 metres

Existing

Chimney

4” / 100mm

Flexible Flue

Liner

Outside Mounting Plate

Sliding Adaptor

Internal

Mounting

Plate

Rigid 250mm

metre section

of concentric

flue (500mm if

space allows)

Locking Band of Internal

Mounting Plate

Summary of Contents for Carmello HE DCMLxxRN2

Page 1: ...intenance User Instructions Hand these instructions to the user Model No s DCML RN2 is for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E Model No s DCML RP2 is for use on Propane Gas G31 at a supply pressure of 37 mbar in G B I E Denotes trim colour variant ...

Page 2: ... assembly 24 26 2 14 Finishing the product aperture fitting the plaster frame 27 Section 3 Assembling Fuel Bed and Commissioning 3 1 Fitting the fuel bed logset 28 33 3 2 Fitting the fuel bed pebbles set 34 3 3 Lighting operating the appliance 35 40 3 4 Removal re fitting of the restrictor baffle 41 Section 4 Maintenance 4 1 Removal of the burner assembly 42 4 2 Removal of the gas control valve 42...

Page 3: ...G 0 207m3 hr Cold Inlet Pressure G20 20 0 1 0 mbar 8 0 0 4 in w g G31 37 0 1 0 mbar 14 8 0 4 in w g Ignition Via remote handset integral to gas valve Electrode Spark Gap 4 0mm Packed Weight Combustion Chamber 76 0 kg Pack 1 of 2 Packed Weight Flue Terminal Pack 16 0 kg Pack 2 of 2 Supply Voltage 230V a c Supply Frequency 50Hz Supply Fuse 3 Amp to BS 1362 Electrical Supply Required 230v AC 50Hz IP ...

Page 4: ...fety to comply with the law The installation must also be in accordance with all relevant parts of the Local and National Building Regulations where appropriate the Building Regulations Scotland Consolidation issued by the Scottish Development Department and all applicable requirements of the following British Standard Code of Practice 1 B S 5871 Part 1 Installation of Gas Fires 2 B S 6891 Install...

Page 5: ...bove an opening air brick 300mm 12in opening window C Horizontally to an opening air brick opening window etc D Below gutters soil pipes or drain pipes 300mm 12in E Below eaves 300mm 12in F Below balconies or car port roof 600mm 12in G From a vertical drain pipe or soil pipe 300mm 12in H From an internal or external corner 600mm 24in I Above ground roof or balcony level 300mm 12in J From a surface...

Page 6: ...mney breast or a studded wall providing the appliance is installed a minimum of 225mm above the floor level The appliance must however stand on a non combustible base within the opening that is a minimum thickness of 12mm 1 5 APPLIANCE EFFICIENCY DECLARATION The efficiency of this appliance has been measured as specified in BS EN 613 2001 and the result is 68 on both Natural Gas LPG The gross calo...

Page 7: ...ining 4 off No 12 x 40mm screws 4 off rawlplugs 3 off restrictor baffles 2 off restrictor baffle retaining screws 1 off glass clamp 1 off grommet 3 off AAA batteries 1 off remote handset wall bracket Pack 2 of 2 Horizontal Balanced Flue System Pack 1 off Adaptor 1 off 0 5m length of flue 1 off 90 degree elbow 1 off Horizontal wall terminal 2 off Locking bands 1 off Protection band or Pack 2 of 2 C...

Page 8: ... Dimension A Opening Width 1170mm Dim A Dim B Dimension B Opening Height 555mm Dim C Dimension C Minimum Depth 420mm Fig 4 Fig 5 MINIMUM HEIGHT FROM FLOOR LEVEL TO BOTTOM OF OPENING IS 225MM PLEASE NOTE For the front face of the studwork a non combustible board such as Versa Tecbor should be used in a double 12mm thickness Versa Tecbor board is available from Euroform Products Ltd Tel 01925 860999...

Page 9: ...d above will require reducing in size to the product aperture and finishing in a high temperature plaster finish as detailed in section 2 14 NOTE Please ensure that suitable cut outs in the sides and front face of the chimney breast are implemented for fixing of the flue pipe and for future servicing 9 Width 1170mm Height 545mm Depth 380mm Lintle must project 150mm either side of the opening if cu...

Page 10: ...ld seek specialist advice from a structural engineer or consider relocating the proposed position of the firebox NOTE It is recommended that suitable cut outs in the sides and front face of the chimney breast are implemented for fixing of the flue pipe and for future servicing The appliance must be sited on a non combustible base The appliance can be placed onto a combustible material providing a ...

Page 11: ... shows the hole centres in the mounting flanges of the combustion chamber Fig 8 2 4 2 DO NOT SECURE THE COMBUSTION CHAMBER INTO THE OPENING AT THIS POINT AS ACCESS WILL STILL BE REQUIRED TO RUN THE GAS SUPPLY PIPEWORK AS DETAILED IN SECTION 2 5 Fig 9 350mm CRS 1206mm CRS 4 holes in combustion chamber mounting flange for securing to the opening 80mm 150mm 1206mm CRS 350 CRS ...

Page 12: ...cated at the front right hand side of the fire Note Before breaking into the gas supply a gas tightness test should be carried out to establish that the exist ing pipework is sound 12 Combustion Chamber Gas Supply entering from L H S Combustion Chamber Gas Supply entering from Rear of Combustion Chamber Outer Cavity Wall or rear face of studwork Ensure if bringing gas supply through side or rear o...

Page 13: ...le a vertical balanced flue system to be used All components required are supplied within the flue kit with the exception of the lengths of co axial pipe which is dependent upon the individual installation This method is most suited when a false chimney breast is being constructed due to no chimney insufficient depth and an outside wall is not available See section 2 8 2 9 2 6 3 Balanced Flue Util...

Page 14: ... THE FLUE TERMINAL SHOULD BE FITTED WITH THE WELDED JOIN LINE AT THE BOTTOM FACING THE GROUND 14 Height to flue centre 1305mm Combustion Chamber Adaptor 324mm Min 469mm Max 1554mm Max This is the standard flue duct supplied 1 metre length of metaloterm flue can be added if necessary to acheive maximum flue length of 1554mm 1 metre length of metalotherm flue duct ...

Page 15: ...sition of the centre of the flue pipe as specified in figure 13 2 7 9 Mark the position of the hole around this point 2 7 10 Chisel out the area as marked on the wall 2 7 11 We then recommend that a cardboard cylinder is placed around the flue pipe and inserted in the chiselled out hole whilst making good A wall plate is provided on the flue duct to seal the terminal around the flue pipe opening a...

Page 16: ... shown below in figure 14 Fig 14 16 Combustion Chamber Vertical Terminal Locking Bands Adaptor Minimum Flue Height 3 metres Maximum Flue Height 10 metres For details of weather proofing options at point of exit please see overpage sections 2 8 1 to 2 8 8 for a flat roof or 2 9 1 to 2 9 6 for a pitched roof ...

Page 17: ...ocking band USKB10 in the mounting plate USMPG10 Put the concentric flue US100 10 50 10 25 10 through the mounting plate and locking band until it protrudes by 400mm min 1000mm max through the roof Fix the flat roof flashing USDP10 over the flue and fix it to the flat roof See figure 15 below Please ensure all joints are taped with suitable high temperature tape when assembling the flue pipe secti...

Page 18: ...ue US100 10 50 10 25 10 through the mounting plate and locking band until it protrudes by 400mm min 1000mm max through the roof Centre the flue and secure with the roof support USDQ10 and screws See figure 16 below Please ensure all joints are taped with suitable high temperature tape when assembling the flue pipe sections together 2 9 4 Put the slope roof flashing USDH10 or in the case of a tiled...

Page 19: ... a minimum cross sectional area of 22 500mm2 to provide sufficient air flow to fit the chimney conversion kit 19 Combustion Chamber Adaptor Minimum Flue Height 3 metres Maximum Flue Height 10 metres Existing Chimney 4 100mm Flexible Flue Liner Outside Mounting Plate Sliding Adaptor Internal Mounting Plate Rigid 250mm metre section of concentric flue 500mm if space allows Locking Band of Internal M...

Page 20: ...d now protrude 100mm below the bottom of the chimney opening See figure 17 on previous page 2 10 7 Attach the internal mounting plate to the bottom part of the chimney and seal with suitable high temperature sealant 2 10 8 Install the product and fit with a minimum 250mm preferably 500mm if space above the product allows rigid section of Metaloterm concentric flue as supplied with the existing chi...

Page 21: ...O A 3 PIN PLUG TO BS 5733 THAT IS FITTED WITH A 3 AMP FUSE TO BS 1362 2 11 1 The product is supplied with a mains cable and 3 pin plug fitted The mains cable will exit the combustion chamber from the rear left hand side viewed from the front through the grommet 2 11 2 Plug the mains cable supplied into a suitable socket in close proximity to the appliance or remove the plug and wire into a fixed f...

Page 22: ... 2 Remove the front grill by removing the 2 off retaining screws from the upturned tabs 1 off at each end of the trim Remove the side trims by simply lifting clear they are retained by magnets See figure 19 below Fig 19 NOTE Always ensure that a consistent seal between the combustion chamber and the glass frame is achieved when replacing the glass panel 22 Remove the front grill retaining screws a...

Page 23: ... 20 below 2 12 4 Lift the glass assembly vertically to release from the bottom retaining channel and then tilt forwards as shown below in figure 21 22 to release Fig 21 Fig 22 23 Glass panel Glass Assembly Retaining Bracket secured by 5 off screws Combustion Chamber Glass Clamp Glass assy Bottom Glass Retaining Channel Glass Clamp Glass assy Tilt Forwards Bottom Edge Fig 20 ...

Page 24: ...in a safe place Fig 23 2 13 2 This will allow access to the 9 off burner retaining screws 4 off at the front of the burner 3 off at the rear and one at each end as shown below in figure 24 Fig 24 4 off Burner Retaining Screws at Front 3 off Burner Retaining Screws at Rear 1 off Burner Retaining Screw at each end of the burner ...

Page 25: ...de This is achieved by lifting the switch clear from the bracket as shown below in figure 25 Fig 25 2 13 4 Disconnect the burner gas supply pipe from the inlet elbow at the front right hand side by unscrewing the nut as shown below in figure 26 Fig 26 25 Lift switch from retaining bracket Disconnect the burner gas supply pipe ...

Page 26: ...upply pipe 2 13 8 Replace the isolation switch into it s retaining bracket in reverse order taking care not to damage the wiring 2 13 9 Remove the pressure test point screw from the inlet elbow and fit a manometer 2 13 10 Turn on the main gas supply and carry out a gas tightness test 2 13 11 Turn on the electrical supply to the appliance via the fixed fused spur or plug 2 13 12 Finish the surface ...

Page 27: ...ish as follows Fig 28 2 14 2 The high temperature plaster should be applied over a heat proof screed to the manufacturers instructions see below for manufacturers contact details and left to dry for a minimum of 3 days 2 14 3 Supplier s contact details for heat proof screed plaster are as follows Vitcas Ltd or The Greener Company 8 Bonville Road The Old Canteen Brislington Rosemount Works Bristol ...

Page 28: ...g 1 1 x log 2 1 x log 3 1 x log 4 1 x log 5 1 x log 6 2 x log 7 Total 9 logs 3 1 1 The vermiculite material should then be first layed around the burner tray as shown below in figure 29 resulting in an even layer Fig 29 3 1 2 Place Log 1 at the left hand side of the burner tray fitting the holes in the bottom face of the log onto the 2 off location pegs as shown below in figure 30 Fig 30 28 Log No...

Page 29: ... in the bottom face of the log onto the single location peg as shown below in figure 31 Fig 31 3 1 4 Place Log 4 at the centre of the burner tray fitting the holes in the bottom face of the log onto the twin location pegs as shown below in figure 32 Fig 32 29 Log No 6 Log No 4 ...

Page 30: ...fitting the hole in the bottom face of the log onto the 1 off location pegs as shown below in figure 33 Fig 33 3 1 6 Place Log 2 at the right hand centre side of the burner tray locating on the peg as shown below in figure 34 Fig 34 30 Log No 7 Log No 2 ...

Page 31: ... centre side of the burner tray locating on the twin locating pegs as shown below in figure 35 Fig 35 3 1 8 Place Log 7 to the right hand side of the burner tray on the locating peg as shown below in figure 36 Fig 36 31 Log No 1 Log No 7 ...

Page 32: ...ght hand side of the burner tray on the single locating peg as shown below in figure 37 Fig 37 3 1 10 Place Log 5 at the right hand side of the burner tray as shown below in figure 38 resting on log 3 Fig 38 Log No 3 Log No 5 32 ...

Page 33: ...TANT NOTE PLEASE ENSURE THAT WHEN COMMISIONING THE FIRE THE FLAME PATTERN IS EVEN ACROSS THE WIDTH OF THE BURNER IF AN UNEVEN FLAME PATTERN IS FOUND THEN RELAY THE QUANTITY VERMICULITE TO ACHEIVE AN EVEN FLAME PATTERN Warning Use only the logs supplied with the fire When replacing the logs remove the old logs and discard them Fit a complete set of logs of the correct type Do not fit additional log...

Page 34: ...nto the burner ports as shown below in figure 41 This material must be fitted in an even layer to ensure correct operation of the fire Fig 41 3 2 3 If required fit the glow fibre material over the flame ports To do this seperate into short strands and place randomly over the flame porting area as shown on previous page in figure 39 This material is only supplied to improve flame aesthetics and is ...

Page 35: ...s pack have been fitted to the remote handset before attempting to use the handset and the mains electrical connection has been made to the product as per section 2 11 There are 4 modes of operation of the product MANUAL mode TEMPERATURE mode TIMER mode and CIRCULATING FAN mode 3 3 1 Operation of the Fire in MANUAL mode 3 3 1 1 Locate the ON OFF switch on the appliance it is situated as shown belo...

Page 36: ... input and LOW rate heat input by pressing the DOWN arrow on the handset To reduce the flame height of the main burner incrementally press the arrow momentarily To reduce the heat input directly down to the minimum level press the SMALL flame arrow on the handset twice LO will be displayed NOTE The flame will go to HIGH rate heat input before going to designated LOW rate heat input To return back ...

Page 37: ...E mode there are options for either DAY TEMP or NIGHT TEMP These temperatures can be set independently to allow a higher temperature to be maintained at night than during the day or if setting the same temperature for day and night the fire will compensate for the generally cooler evening temperatures and automatically increase the heat input level accordingly 3 2 2 3 To set the temperature ensure...

Page 38: ...erature mode to be used 3 3 3 2 Within the TIMER setting mode there are two programmable settings you can make over a 24 hour period namely P1 and P2 To set the timer ensure the handset is in TIMER mode as detailed in section 3 3 3 1 above 3 3 3 3 To set the P1 timed start setting press and hold the SET button until the P1 sun symbol is displayed as per figure 47 below and the time flashes Set the...

Page 39: ...P large flame and set the minutes in ten minute increments by pressing the DOWN small flame as necessary then press OFF button to complete the process 3 3 4 Operation of the Fire in CIRCULATING FAN mode 3 3 4 1 In order to change the mode of operation from MANUAL to CIRCULATING FAN briefly press the SET button to scroll through to the circulating fan mode as shown below in figure 49 50 both fan an...

Page 40: ...es after the gas is off or a pilot only standby mode IT IS RECOMMENDED FOR MOST EFFICIENT PERFORMANCE OF THE PRODUCT THE FAN MODE IS SET TO THE MAXIMUM ALL FOUR SPEED BARS POSITION 3 3 5 Low Battery Signal 3 3 5 1 When the battery in the handset needs replacing BATT will be displayed on the handset 3 3 5 2 Remove the cover on the rear of the handset and replace the 3 off AAA batteries as necessary...

Page 41: ...ease fit restrictor A For flue heights between 5 8 metres please fit restrictor B and for flue heights of 8 metres and above please fit restrictor C 3 4 3 To fit the restrictor look on the underside of the combustion chamber at the point of the flue exit and use the 2 holes adjacent to the main flue outlet duct to secure the selected restrictor plate as shown below in figure 51 Fig 51 3 4 4 THE RE...

Page 42: ... as shown in section 2 12 4 1 2 Remove the side trims and base trim as shown in section 2 12 4 1 3 Remove the glass panel retaining bracket by removing the 5 off retaining screws as shown in section 2 12 4 1 4 Remove the glass panel as shown in section 2 12 4 1 5 Remove the logs and vermiculite from the burner tray 4 1 6 Remove the burner tray cover by lifting clear 4 1 7 Remove the burner retaini...

Page 43: ...Remove the burner from the combustion chamber as described in section 4 1 4 4 2 Disconnect the pilot supply pipe ignition wire and thermocouple connection to the gas contol valve 4 4 3 Remove the pilot retaining screws and lift the pilot assembly clear 4 4 4 Re assemble in reverse order and carry out a gas tightness test 4 5 Removing the convection fan 4 5 1 Remove the burner from the combustion c...

Page 44: ... NG Pilot CV 104530 LPG Pilot CV 104627 Convection fan assembly B 128120 Wiring loom GV60 control module to convection fan B 152930 GV60 8 wire cable B 153720 GV60 V module control cable B 153170 GV60 Control module B 153160 Glass panel B 135970 Complete log set B 142310 Log 1 only B 128250 Log 2 only B 128260 Log 3 only B 128270 Log 4 only B 128280 Log 5 only B 128290 Log 6 only B 128300 Log 7 on...

Page 45: ...4 7 Wiring Diagram Fig 52 IMPORTANT ALL ELECTRICAL WORK MUST BE CARRIED OUT BY A COMPETENT QUALIFIED ELECTRICIAN 45 ...

Page 46: ...ally required for this appliance when installed in G B When installed I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland Any purpose made ventilation should be checked periodically to ensure that it is free from obstruction If the chimney or flue has been previously used by appliances burning fuels other than gas they m...

Page 47: ...tee Any debris or deposits should be removed from the fuel bed from time to time This may be carried out by referring to the cleaning section as described later in this book Only the correct number and type of logs must be used and only complete and genuine replacement sets must be used Always keep furniture and combustible materials well clear of the fire and never dry clothing or items either on...

Page 48: ...R mode and CIRCULATING FAN mode 5 3 1 Operation of the Fire in MANUAL mode 5 3 1 1 Locate the ON OFF switch on the appliance it is situated as shown below in figure 1 Ensure that the on off switch is in the ON 1 position Fig 1 5 3 1 2 The remote handset is now used to control all functions of the fire To light the fire press the UP arrow and and OFF button simultateously as shown on figure 2 overp...

Page 49: ...dset twice LO will be displayed NOTE The flame will go to HIGH rate heat input before going to designated LOW rate heat input To return back to HIGH rate heat input press the LARGE flame button twice To put the fire in In STANDBY MODE only the pilot remains lit press and hold the SMALL flame arrow on the handset See figure 3 below Fig 3 5 3 1 4 To turn the fire off press the OFF button this will e...

Page 50: ...ight than during the day or if setting the same temperature for day and night the fire will compensate for the generally cooler evening temperatures and automatically increase the heat input level accordingly 5 3 2 3 To set the temperature ensure the handset is in TEMPERATURE mode and then press the SET button until the TEMP display flashes then let go Proceed to set the desired temperature by pre...

Page 51: ...here are two programmable settings you can make over a 24 hour period namely P1 and P2 To set the timer ensure the handset is in TIMER mode as detailed in section 5 3 3 1 above 5 3 3 3 To set the P1 timed start setting press and hold the SET button until the P1 sun symbol is displayed as per figure 6 below and the time flashes Set the hour by pressing the UP large flame and set the minutes in ten ...

Page 52: ...me button until all 4 speed level bars disappear NOTE 8 seconds after the light dimmer has been set the handset will automatically go into manual mode The fan starts 4 minutes after the gas supply opens from OFF or from pilot at maximum speed and goes to the displayed level after 10 seconds The fan stops 10 minutes after the gas is off or a pilot only standby mode IT IS RECOMMENDED FOR MOST EFFICI...

Page 53: ...ed parts must be replaced by contacting your dealer or telephoning BFM Europe on the number stated on the rear cover of this book Logs or pebbles must only be replaced with a complete and genuine replacement set and the fire must never be run with the wrong number or damaged logs or pebbles The fuelbed must be carefully re assembled as stated in the following section CLEANING THE GLASS PANEL To cl...

Page 54: ... Remove the front grill by removing the 2 off retaining screws from the upturned tabs 1 off at each end of the trim Remove the side trims by simply lifting clear they are retained by magnets See figure 9 below Fig 9 NOTE Always ensure that a consistent seal between the combustion chamber and the glass frame is achieved when replacing the glass panel 54 Remove the front grill retaining screws at L ...

Page 55: ... 10 below 5 5 4 Lift the glass panel vertically to release from the bottom retaining channel and then tilt forwards as shown below in figure 11 12 to release Fig 11 Fig 12 55 Glass panel Glass Panel Retaining Bracket secured by 5 off screws Combustion Chamber Glass Clamp Glass panel Bottom Glass Retaining Channel Glass Clamp Glass panel Tilt Forwards Bottom Edge Fig 10 ...

Page 56: ... the ceramic set 2 x log 1 1 x log 2 1 x log 3 1 x log 4 1 x log 5 1 x log 6 2 x log 7 Total 9 logs 5 6 1 The vermiculite material should then be first layed around the burner tray as shown below in figure 13 resulting in an even layer Fig 13 5 6 2 Place Log 1 at the left hand side of the burner tray fitting the holes in the bottom face of the log onto the 2 off location pegs as shown below in fig...

Page 57: ... in the bottom face of the log onto the single location peg as shown below in figure 15 Fig 15 5 6 4 Place Log 4 at the centre of the burner tray fitting the holes in the bottom face of the log onto the twin location pegs as shown below in figure 16 Fig 16 57 Log No 6 Log No 4 ...

Page 58: ...fitting the hole in the bottom face of the log onto the 1 off location pegs as shown below in figure 17 Fig 17 5 6 6 Place Log 2 at the right hand centre side of the burner tray locating on the peg as shown below in figure 18 Fig 18 58 Log No 7 Log No 2 ...

Page 59: ... centre side of the burner tray locating on the twin locating pegs as shown below in figure 19 Fig 19 5 6 8 Place Log 7 to the right hand side of the burner tray on the locating peg as shown below in figure 20 Fig 20 59 Log No 1 Log No 7 ...

Page 60: ...ght hand side of the burner tray on the single locating peg as shown below in figure 21 Fig 21 5 6 10 Place Log 5 at the right hand side of the burner tray as shown below in figure 22 resting on log 3 Fig 22 60 Log No 3 Log No 5 ...

Page 61: ...TANT NOTE PLEASE ENSURE THAT WHEN COMMISIONING THE FIRE THE FLAME PATTERN IS EVEN ACROSS THE WIDTH OF THE BURNER IF AN UNEVEN FLAME PATTERN IS FOUND THEN RELAY THE QUANTITY VERMICULITE TO ACHEIVE AN EVEN FLAME PATTERN Warning Use only the logs supplied with the fire When replacing the logs remove the old logs and discard them Fit a complete set of logs of the correct type Do not fit additional log...

Page 62: ...l into the burner ports as shown below in figure 25 This material must be fitted in an even layer to ensure correct operation of the fire Fig 25 5 7 3 If required fit the glow fibre material over the flame ports To do this seperate into short strands and place randomly over the flame porting area as shown on previous page in figure 17 This material is only supplied to improve flame aesthetics and ...

Page 63: ...0 Log 5 only B 128290 Log 6 only B 128300 Log 7 only B 128310 Emberglow B 120070 Pebble set B 128320 Vermiculite CV 107116 Due to our policy of continual improvement and development the exact accuracy of illustrations and descriptions contained in this book cannot be guaranteed Part No B 166210 Issue 2 BFM Europe Ltd Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ www bfm europe com Telephone ...

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