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EK425L Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

15

 Key 

Part  No. 

Description 

Qty

 Key 

Part  No. 

Description 

Qty

  1  50120050  Bushing with seal ...................................... 1
 2  50019295  Screw......................................................... 1
  3  50019287  Lever, relief valve ....................................... 1
  4  52056510  Control board ............................................ 1
 5* 

 

Seal ............................................................ 2

 6  52049205  Sensor ....................................................... 1
  7* 

 

Bushing seal .............................................. 1

 19 

50018990 

Piston pump assembly

 

   

 

(includes 20–23)......................................... 1

 20 

 

Piston pump .............................................. 1

 21 

 

Spring ........................................................ 1

 22  50019309  Piston pump housing ................................ 1
 23* 

 

Piston seal ................................................. 1

 29 

50018922 

Relief valve unit

 (includes 31–39) ............ 1

 31 

50019554  Valve seat .................................................. 1

 32 

 

Needle valve .............................................. 1

 33 

 

Plunger ...................................................... 1

 34 

 

Spring ........................................................ 1

 35 

 

Lock washer .............................................. 2

 36* 

 

O-ring ........................................................ 1

 37* 

 

O-ring ........................................................ 1

 38 

 

Pressure relief ............................................ 1

 39 

 

Screw......................................................... 1

 49 

52048120 

Pump housing unit

 (includes 50–56) ....... 1

 50  52055861  Clamp, 10 pack ......................................... 1
 50* 

 

Clamp ........................................................ 2

 51 

 

Screw......................................................... 1

 52 

 

Threaded bushing...................................... 1

 53 

 

Pump block ............................................... 1

 54 

 

Threaded bushing...................................... 1

 55 

 

Screen ....................................................... 1

 56 

52049296  Reservoir ................................................... 1

 57* 

 

O-ring ........................................................ 1

 58 

52048131 

Housing unit

 (includes 59–69) .................. 1

 59 

 

Ring ........................................................... 1

 60 

 

Screw......................................................... 4

 61 

 

Screw......................................................... 2

 62 

 

Compression spring, DA5.5 x L14.0)......... 1

 63 

 

Link, trigger................................................ 1

 65 

 

Housing half .............................................. 1

 66 

 

Housing half .............................................. 1

 67 

 

Button, relief valve ..................................... 1

 68 

 

Cover, trigger ............................................. 1

 69 

 

Stud ........................................................... 1

 70 

52048132 

Motor assembly

 (includes 71–79) ............ 1

 71 

 

Retaining ring ............................................ 1

 72 

50019589  Pin ............................................................. 1

 73 

 

Motor cap .................................................. 1

 74 

 

Disc housing .............................................. 1

 75 

 

Disc............................................................ 2

 76 

 

Screw......................................................... 2

 77 

 

Gear lube, 1.5 g ......................................... 1

 78 

 

Motor adapter ............................................ 1

 79 

 

Motor, electric ............................................ 1

 89 

52048133 

Ram unit

 (includes 90–103) ...................... 1

 90 

52049292  Sheath ....................................................... 1

    52049399  Spring kit (includes 91–95)

 91 

 

Bolt, shoulder ............................................ 1

 92 

 

Disc............................................................ 1

 93 

 

Compression spring .................................. 1

 94 

 

Washer....................................................... 1

 95* 

 

O-ring ........................................................ 1

    52057497  Jaw holder kit (includes 90, 96, 97) ........... 1
 96 

52057496  Screw......................................................... 1

 97 

 

Jaw holder ................................................. 1

    52049400  Latch kit (includes 98–101)
 98 

 

Compression spring .................................. 1

 99 

 

Locking pin ................................................ 1

 100 

 

Compression  spring .................................. 1

 101 

 

Pin ............................................................. 1

    52049401  Roller kit (includes 102 and 103)
102  Roller ......................................................... 2
 103 

 

Ram ........................................................... 1

  52027121 

CJD3BG crimping jaw unit

  

  

 

(includes 

110–118)

  52027122 

CJD3O crimping jaw unit

  

   

 

(includes 110–118)

   52024068 

CJD3 crimping jaw unit

 (includes 110–118)

  52020114 

CJK Kearney crimping jaw unit

  

   

 

(includes 110–118, 119-121)

 110A 

 

Jaw,  CJD3BG ............................................ 2

 110B 

 

Jaw,  CJK ................................................... 2

 110C 

 

Jaw,  CJD3O  .............................................. 2

 110D 

 

Jaw,  CJD3 ................................................. 2

 111  52022544  Extension  spring ........................................ 1
    52049402  Jaw pivot kit (includes 113 and 114)
 113 

 

Retaining  ring ............................................ 2

 114 

 

Pin  pivot..................................................... 1

 115 

 

Bushing ..................................................... 2

 116 

 

Compression  spring .................................. 2

 117 

 

Lock  adapter ............................................. 2

 118A  52025125  Jaw covers, CJD3O/CJD3BG (set of 2) .... 1
 118B  52022386  Jaw covers, CJK (set of 2) ......................... 1
 118C 52021086  Jaw covers, CJD3 (set of 2) ...................... 1
 119 

 

Bushing ..................................................... 2

 120 

 

Ball, 3 mm ................................................. 2

 121 

 

Locking  pin ................................................ 1

    50103750  Die pin kit, “W”-style dies  

   

 

(includes 115–117)

    50105108  Die pin kit, Kearney-style dies  

   

 

(includes 116, 119–121)

  *  50047957  Seal kit (includes items  

   

 

marked with an asterisk)

    52049206  Decal kit
    52025047  Carrying pouch
    50122746  Carrying strap
    52049189  18 V, 3 Ah battery
    52049201  18 V charger 120 VAC
    52049202  18 V charger 230 VAC
    52049204  18 V charger 12 VDC
    52047087  18 V corded adapter 120 VAC
    52047088  18 V corded adapter 230 VAC
    52054992  Li (18 V) to NiCd, NiMH (12 V)  

   

 

charger adapter

    52057878  Biodegradable hydraulic fluid (1 qt)
    52067054  Tag, connector chart ................................. 1

Parts List 

Summary of Contents for Greenlee GATOR EK425L

Page 1: ...wered Crimping Tool 52047089 REV 7 2014 Greenlee Textron Inc 7 14 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Page 2: ...el with the safe operation and maintenance procedures for the following Greenlee Utility tool EK425L Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com All specifications are nominal and may change as desig...

Page 3: ...ing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pres...

Page 4: ...ical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place...

Page 5: ...14 3 mm Weight 6 5 lb 3 kg Crimping Force 6 tons 53 kN Hydraulic Oil Biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 Lock Pin 2 Crimping Jaws 3 Jaw Covers 4 Retract Button 5 Battery Lock 6 Battery Cartridge 7 Trigger 8 LED Indicator red 9 Lanyard Ring 10 LED Work Light white 2 ...

Page 6: ...rough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is releas...

Page 7: ...IDE B Crimping Procedure 1 Insert conductor into the connector and align the tool and die on the connector Start in the center for splices and H frames and on the end nearest the pad for terminals 2 Activate the tool by pulling the trigger Continue to hold the trigger until the ram retracts This is the signal that the crimp is complete 3 Continue crimping the connector until the correct number of ...

Page 8: ...22 4 0 03087 4 0 AWG Purple KC22 250 03088 250 kcmil Yellow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600B 03094 600 kcmil Green Connector Selection CJ22 Crimping Jaw Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with ...

Page 9: ...orized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Utility Authorized Service Center for inspection After use 1 Use a damp cloth and mild detergent ...

Page 10: ...approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Utility Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Utility Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultaneously...

Page 11: ...425L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 Illustrations Main 7 2 3 4 58 58 49 89 70 19 29 5 6 66 65 68 62 67 63 59 69 60 61 1 ...

Page 12: ...Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 12 Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly Motor Assembly 50 5 31 32 33 34 35 36 37 38 39 23 22 21 20 53 54 55 52 57 51 50 56 71 76 75 73 77 74 78 79 72 ...

Page 13: ...EK425L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 13 Illustrations cont d Ram Unit 90 91 92 93 94 95 97 103 102 98 99 96 100 101 ...

Page 14: ...15 397 7070 14 Illustrations cont d Crimping Jaw Units CJD3O 118A 113 110C 111 115 113 114 118A 116 117 CJD3 110D 114 113 115 118C 111 118C 116 117 CJD3BG 118A 118A 110A 114 115 113 116 117 111 CJK Kearney 119 121 120 117 116 111 115 118B 117 114 115 glued in with Loctite 270 green 119 113 116 120 110B 118B ...

Page 15: ...ing kit includes 91 95 91 Bolt shoulder 1 92 Disc 1 93 Compression spring 1 94 Washer 1 95 O ring 1 52057497 Jaw holder kit includes 90 96 97 1 96 52057496 Screw 1 97 Jaw holder 1 52049400 Latch kit includes 98 101 98 Compression spring 1 99 Locking pin 1 100 Compression spring 1 101 Pin 1 52049401 Roller kit includes 102 and 103 102 Roller 2 103 Ram 1 52027121 CJD3BG crimping jaw unit includes 11...

Page 16: ...122 126 52049402 Jaw pivot kit includes 122 and 123 122 Retaining ring 2 123 Pivot pin 1 124A Jaw sharp CJB 1 124B Jaw CJXPJ 2 124C Jaw CJ22 2 125 52022544 Extension spring 1 126 Jaw flat CJB 1 52023623 Die retaining pin kit includes 127 130 127 Die retaining pin 2 128 Compression spring 2 129 Release button 2 130 Retaining ring 2 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 90...

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