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OPERATION MANUAL

GATOR

®

Battery-powered

In-line Cutters

52080507

© 2016 Greenlee Textron Inc.

6/16

Serial Number

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

(ES20T/X shown)

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2
3
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Summary of Contents for ES20T

Page 1: ...line Cutters 52080507 2016 Greenlee Textron Inc 6 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ES20T X shown ...

Page 2: ...formation go to www greenlee com KEEP THIS MANUAL Table of Contents Description 2 Safety 2 Purpose of this Manual 2 Important Safety Information 3 4 Identification 5 Specifications 6 8 Operation 9 11 LCD Screen 12 Maintenance 13 Troubleshooting 14 Description Greenlee s Battery powered In line Cutters are hand held self contained cutting tools intended to cut the following ES20T X ACSR Cutter Copp...

Page 3: ...s not insulated When using this unit near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil lea...

Page 4: ...ectrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not p...

Page 5: ... 2 7 1 3 4 5 6 8 ES32FT X 2 7 1 3 4 5 6 8 ESG25T X 2 7 1 3 4 5 6 8 ESG45T X 2 7 1 3 4 5 6 8 ESC35T X 2 7 1 3 4 5 6 8 ETS8T X 2 7 1 3 4 5 6 8 9 ETS12T X 2 7 1 3 4 5 6 8 9 10 1 Cutting Head 2 Retract Button 3 LCD Screen 4 Battery Cartridge 5 LED Indicator red 6 Lanyard Ring 7 LED Work Light white 8 Trigger 9 Cutting Blades ETS8T X and ETS12T X 10 Pull Pin ESG45T X ...

Page 6: ... 392 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 4 4 lb 2 0 kg Cutting Capacity Maximum Cable Size with 2 Cutting Cycles 500 kcmil MCM 300 mm2 aluminum and copper Maximum Cable Size with 1 Cutting Cycle 400 kcmil MCM 240 mm2 aluminum and copper ES32FT and ES32FX Cutting Tool Length with battery 15 43 392 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 4 4 lb 2 0 kg Cutting Capacity Fine Stranded Cop...

Page 7: ...1 4 5 16 Grade 8 Bolt 1 16 1 8 3 16 ETS12T and ETS12X Cutting Tool Length with battery 14 06 357 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 4 6 lb 2 1 kg Cutting Capacity Common Bolt 1 2 dia Grade 5 Bolt 7 16 dia Grade 8 Bolt 5 16 dia Threaded Rod 1 2 dia One Time Disposable Lock 4 AWG Alumoweld Boa Lock BL 9 Grade 40 Rebar 3 8 dia Steel Rod 3 8 dia 1 2 dia using two cycles Ground Rod 3 8 dia 1 ...

Page 8: ...bar Schedule 60 3 8 9 mm dia Wire Rope 1 2 13 mm dia ESG45T and ESG45X Cutting Tool Length 19 57 497 mm Width 2 95 75 mm Depth 4 94 123 mm Weight 9 5 lb 4 3 kg Cutting Capacities Maximum Cable Cutting Diameter copper and aluminum 1 75 45 mm ACSR Falcon 54 19 1590 kcmil Guy Strand 5 8 16 mm dia EHS Guy Strand 1 2 13 mm dia Ground Rod 5 8 16 mm dia Rebar Schedule 60 1 2 13 mm dia Wire Rope 5 8 16 mm...

Page 9: ... designed for hand held operation This tool may be used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage ...

Page 10: ...mpanied by an audible pop 4 The cutting tool returns automatically Note If it is necessary to retract the ram before a cutting cycle is completed push the retract button Pushing the retract button will result in the complete retraction of the ram Note ES32T X only For some cables more than one cutting cycle may be required to complete the cut If the cable is not fully cut during the first cycle mo...

Page 11: ...r 2 Place the material to be cut between the jaws 3 Close the head latch completely 4 Align the material at a 90 angle to the blades 5 Pull the trigger to make the cut 6 Hold the trigger down until the cutting tool achieves pressure relief which is accompanied by an audible pop 7 The cutting tool returns automatically Note If it is necessary to retract the ram before a cutting cycle is completed p...

Page 12: ...ime clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pressure max pr...

Page 13: ...rom the cutting head when cutting Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more t...

Page 14: ...service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultaneously Run for approximately 10 seconds and then attempt to cut If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows for 20 s...

Page 15: ...Battery powered In line Cutters Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 15 ...

Page 16: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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