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Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

EK1240KLX Battery-powered Crimping Tool

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

 servicing this tool.
Failure to observe this warning could 

result in severe injury or death.

Electric shock hazard:
This tool is not insulated. When using 

this unit on or near energized electri-

cal lines, use proper personal protec-

tive equipment.
Failure to observe this warning could 

result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Skin injection hazard:
Do not use hands to check for oil 

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical 

attention immediately to remove oil.
Failure to observe this warning could 

result in serious injury, gangrene, or 

death.

Do not use solvents or flammable 

liquids to clean the tool body. 

Solvents or flammable liquids could 

ignite and cause serious injury or 

property damage.

An incomplete crimp can cause a fire.
•  Use proper die, connector, and cable combinations. 

Improper combinations can result in an incomplete 

crimp.

•  The relief valve sounds and the ram automatically 

retracts to indicate a completed crimp. If you do not 

hear the sound of the relieve valve or the ram does 

not automatically retract, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

Summary of Contents for 783310610465

Page 1: ...ee Textron Inc 4 17 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK1240KLX GATOR...

Page 2: ...t Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related t...

Page 3: ...ure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flyi...

Page 4: ...trical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact th...

Page 5: ...e 12 tons 106 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Crimping Range 8 AWG to 750 kcmil 10 mm2 to...

Page 6: ...wever air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the m...

Page 7: ...tion evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B 7 Using the sequence illustrated...

Page 8: ...attery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pr...

Page 9: ...the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1...

Page 10: ...00 435 0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken swit...

Page 11: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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