Textron 783310610465 Operation Manual Download Page 2

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

EK1240KLX Battery-powered Crimping Tool

Description

EK1240KLX Crimping Tool is a hand-held, self-con-

tained, battery-powered tools intended to crimp alumi-

num and copper connectors onto electrical cable.
The tool accepts Kearney-style dies for crimping various 

types of connectors onto 8 AWG to 750 kcmil wire.
The tool has a retraction stop feature which allows the 

operator to stop the retraction motion of the ram to 

shorten cycle time.
The tool has a Bluetooth

®

 connectivity and an LCD 

screen.
The tool is protected by U.S. Patent No. 6,206,663, 

6,276,186, 6,401,515, and 6,718,870.

 

Model X-EK1240KLX—FCC ID: 2AGL2X; IC ID: 

20646X

This device complies with Part 15 of the FCC Rules and 

with Industry Canada licence-exempt RSS standard(s). 

Operation is subject to the following two conditions: 

(1) this device may not cause harmful interference, and 

(2) this device must accept any interference received, 

including interference that may cause undesired 

operation

Note: Change or modifications made to this equipment 

not expressly approved by Greenlee may void the FCC 

authorization to operate this equipment.

Safety

Safety is essential in the use and maintenance of 

Greenlee tools and equipment. This manual and any 

markings on the tool provide information for avoiding 

hazards and unsafe practices related to the use of this 

tool. Observe all of the safety information  provided.

Note: For body worn operation, this device has been 

tested and meets the FCC RF exposure guidelines for 

an uncontrolled environment. The maximum reported 

SAR value is 0.08 mW/g

Purpose of this Manual

This manual is intended to familiarize all personnel with  

the safe operation and maintenance procedures for the 

following Greenlee tool:
•  EK1240KLX Battery-powered Crimping Tool
Keep this manual available to all personnel.
Replacement manuals are available upon request at  

no charge at www.greenlee.com.

Do not discard this product or throw away!

  

For recycling information, go to www.greenlee.com.

All specifications are nominal and may change as design 

improvements occur. Greenlee Textron Inc. shall not be liable for 

damages resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Textron Innovations Inc.
Bluetooth is a registered trademark of Bluetooth SIG, Inc.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information .....................................3–4
Identification .................................................................. 5
Specifications ................................................................ 5
Operation ....................................................................6–7
LCD Screen ................................................................... 8
Maintenance .................................................................. 9
Troubleshooting ........................................................... 10

Summary of Contents for 783310610465

Page 1: ...ee Textron Inc 4 17 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK1240KLX GATOR...

Page 2: ...t Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related t...

Page 3: ...ure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flyi...

Page 4: ...trical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact th...

Page 5: ...e 12 tons 106 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Crimping Range 8 AWG to 750 kcmil 10 mm2 to...

Page 6: ...wever air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the m...

Page 7: ...tion evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B 7 Using the sequence illustrated...

Page 8: ...attery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pr...

Page 9: ...the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1...

Page 10: ...00 435 0786 for warranty service or repair Motor is inoperative Low or uncharged battery Try known charged battery Inoperative battery may be discharged or may have reached life expectancy Broken swit...

Page 11: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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