B
ENGINE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
53
Repair and Service Manual
699324
Do NOT overfill engine. Too much
oil may cause smoking or allow oil
to enter the air filter enclosure.
NOTICE: Both the oil dipstick and fill cap must be in
place before operating the engine. Failure to install
the dipstick and fill cap will result in oil being dis-
charged into the engine compartment.
As a final check, check the oil level again with the vehicle
on level ground. Like all liquids, oil increases in volume
when warm. The full ‘H’ mark on the dipstick is calibrated
for an engine at operating temperature. When the engine
is cold, the oil will be below the ’H’ mark. The engine can
be operated safely as long as the oil is within the safe
operating range as indicated on the dipstick.
Do NOT
operate vehicle if oil level is below the safe area indi-
cated on the dipstick.
AIR FILTER INSPECTION/REPLACE-
MENT
Fig. 8 Air Filter Assembly
NOTICE: The air filter assembly on the vehicle is a
dry unit. Do not use oil on the filter element or any
part of the unit.
The air cleaner may be accessed by raising the seat.
Unsnap two clips that secure the cover (2) to the canister
(1) and remove the cover. Remove the air filter element
(3) and clean the inside of the cover, canister and dust
collector. Inspect the air filter element (3) and replace it in
accordance with the SCEDULED MAINTENANCE
CHART section. Install the air filter element (3) and
replace the cover (2). Be sure the cover is properly
seated and all clips are fastened securely.
Cleaning the Air Filter Element
Do NOT use compressed air to
clean the air filter. Doing so will
damage the filter and will damage
the engine.
If the element is in acceptable condition, loose dirt may
be removed by tapping the filter lightly
.
Do NOT use oil on
the filter element or any part of the unit. Install the ele-
ment in the same way it was removed, being sure that the
cover clips are fastened securely.
STARTER/GENERATOR BELT TEN-
SION
Tool List
Qty.
Belt Tension Gauge .....................................................1
Wrench, 13 mm ...........................................................1
Wrench, 14 mm ...........................................................2
Wrench, 15 mm ...........................................................1
Ratchet ........................................................................1
Socket, 13 mm"............................................................1
Socket, 15 mm.............................................................1
The starter/generator belt tension should be checked
after the first 15 - 20 hours and set to 17 - 18 lbs. (75 - 80
N).
At no time during installation of
belt, should the belt tension exceed
36 lbs (160 N).
At the time of installation, the belt
must not be rolled over the installed
edges of the starter/generator or
drive clutch pulleys. Excessive stretch in belt may
cause cord failure.
NOTICE: A loose belt can cause audible vibration
and squeal.
Tighten a
new
starter/generator belt to 25 - 29 lbs. (110 -
130 N) tension when a gauge is applied half way between
the two pulleys (Ref. Fig. 9).
Fig. 9 Checking Belt Tension with Gauge
Although not as accurate, a
new
belt may be pressed
with a finger. A maximum deflection of 3/8" (10 mm) is
acceptable (Ref. Fig. 10).
1
3
2
4
Summary of Contents for TRACKER LX6 EFI
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