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User's Guide

SLUUA08A – March 2013 – Revised April 2013

bq2425xEVM-150, Single-Cell Li-Ion Switch-Mode Charger

This user's guide describes the characteristics, operation, and use of the bq24250EVM-150,
bq24251EVM-150, and bq24257EVM-150 evaluation modules (EVM). These EVMs enable test and
evaluation TI's bq24250, bq24251, and bq24257 devices. The bq2425x series are highly integrated,
single-cell, Li-Ion battery chargers targeted for space-limited, portable applications with high-capacity
batteries. This user's guide includes EVM specifications, the schematic diagram, test procedures, test
results, a bill of materials, and board layout.

Contents

1

Introduction

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2

2

EVM Considerations

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3

3

Recommended Operating Condition

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3

4

Equipment and EVM Setup

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4

4.1

Schematic

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4

4.2

I/O Description

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5

4.3

Test Points

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5

4.4

Pin Descriptions

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6

4.5

Control and Key Parameters Setting

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6

5

Test Procedure

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7

5.1

Definition

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7

5.2

Recommended Test Equipment

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7

5.3

Software

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7

5.4

Recommended Test Equipment Set Up

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8

5.5

Recommended Test Procedure

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10

6

Test Results

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12

6.1

Output Regulation Ripple

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12

6.2

Efficiency Data

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12

6.3

Thermal Performance

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13

7

Layout and Bill of Materials

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13

7.1

Printed-Circuit Board Layout Guideline

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13

7.2

Layout

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14

7.3

Bill of Materials (BOM)

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20

List of Figures

1

bq2425xEVM-150 Schematic

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4

2

Original Test Setup

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8

3

Battery Emulator

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9

4

Connector Kit

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9

5

Main Window of the bq2425xSW Evaluation Software

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10

6

Output Regulation Ripple at ICHG = 1000 mA

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12

7

Output Regulation Ripple at ICHG = 120 mA

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12

8

Efficiency Versus Output Current While in Battery Voltage Regulation (4.2V)”

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12

9

Thermal Image

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13

10

bq2425xEVM-150 Top Assembly

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14

11

bq2425xEVM-150 Top Silkscreen

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15

I

2

C is a trademark of NXP.

1

SLUUA08A – March 2013 – Revised April 2013

bq2425xEVM-150, Single-Cell Li-Ion Switch-Mode Charger

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Copyright © 2013, Texas Instruments Incorporated

Summary of Contents for bq2425xEVM-150

Page 1: ...Key Parameters Setting 6 5 Test Procedure 7 5 1 Definition 7 5 2 Recommended Test Equipment 7 5 3 Software 7 5 4 Recommended Test Equipment Set Up 8 5 5 Recommended Test Procedure 10 6 Test Results 1...

Page 2: ...current limit and charge current limit Standalone mode also serves as the default settings when a DCP adapter is present They enter host mode while the I2 C registers are accessed and the watchdog ti...

Page 3: ...A The bq24250 bq24251 and bq24257 devices also have complete system level protection such as input undervoltage lockout UVLO input over voltage protection OVP battery OVP sleep mode thermal regulatio...

Page 4: ...C5 A1 BAT A2 CSIN SYS A3 PG ND A4 SW A5 IN B1 BAT B2 CSIN SYS B3 PG ND B4 SW B5 IN C1 BAT C2 CSIN SYS C3 PG ND C4 SW C5 IN D 1 ISET D 2 D EN2 D 3 D EN1 D 4 CE D 5 PM ID E1 PG INT E2 SCL E3 STAT E4 VD...

Page 5: ...k J11 LDO Positive LDO terminal J13 GND Ground LDO terminal J12 LDO and GND LDO terminal block J8 CSIN SYS Positive system terminal J10 GND Negative system terminal J9 SYS CSIN and GND System terminal...

Page 6: ...and Key Parameters Jumpers Description JP1 Shorting Jumper D EN1 and D EN2 JP2 2 3 D EN1 HI D EN1 to logic high 2 1 D EN1 LO D EN1 to logic low JP3 2 3 CE HI To place the battery charger in standby m...

Page 7: ...roperly installed bq2425x evaluation software A HPA172 USB to I2C communication kit Three voltage meters VM Two equivalent current meters A able to measure 3 A current 5 3 Software Download BQ2425xSW...

Page 8: ...short twisted pair wires of appropriate gauge wire for the amount of the current handles 3 A 2 Set power supply 1 PS 1 for 6 V 3 A current limit then turn off supply Figure 2 Original Test Setup 8 bq2...

Page 9: ...the battery or battery emulator in series with the current meter to J5 and J7 or J6 BAT GND 5 Connect a voltmeter VM 2 across J8 and J10 SYS test point GND 6 Connect VM 3 across J5 and J7 BAT GND 7 C...

Page 10: ...and PS 2 6 Enable PS 2 or equivalent battery and adjust PS 2 so that the voltage measured by VM 3 across BAT and GND measures 3 6 V 50 mV 7 Adjust the power supply so VM 1 still reads 6 V 100 mV and V...

Page 11: ...Ensure that the recommended test setup is followed 2 Follow Section 6 for initial setup 3 Ensure the CE is low by shorting JP3 to GND and jumper shorting pin TS and Fix 4 Enable PS 2 or equivalent ba...

Page 12: ...ut Regulation Ripple at ICHG 120 mA 6 2 Efficiency Data Figure 8 illustrates the efficiency when the device is regulating the battery voltage constant voltage charge region Here the charge current was...

Page 13: ...between the SYS CSIN pin and PGND of the IC This minimizes the current path loop area from the SW pin through the LC filter and back to the PGND pin 5 Place all decoupling capacitors close to their r...

Page 14: ...ww ti com 7 2 Layout Figure 10 bq2425xEVM 150 Top Assembly 14 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger SLUUA08A March 2013 Revised April 2013 Submit Documentation Feedback Copyright 2013...

Page 15: ...of Materials Figure 11 bq2425xEVM 150 Top Silkscreen 15 SLUUA08A March 2013 Revised April 2013 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger Submit Documentation Feedback Copyright 2013 Texas...

Page 16: ...rials www ti com Figure 12 bq2425xEVM 150 Top Layer 16 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger SLUUA08A March 2013 Revised April 2013 Submit Documentation Feedback Copyright 2013 Texas I...

Page 17: ...erials Figure 13 bq2425xEVM 150 Second Layer Internal Routine 17 SLUUA08A March 2013 Revised April 2013 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger Submit Documentation Feedback Copyright 20...

Page 18: ...ti com Figure 14 bq2425xEVM 150 Third Layer Internal Routine 18 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger SLUUA08A March 2013 Revised April 2013 Submit Documentation Feedback Copyright 201...

Page 19: ...l of Materials Figure 15 bq2425xEVM 150 Bottom Layer 19 SLUUA08A March 2013 Revised April 2013 bq2425xEVM 150 Single Cell Li Ion Switch Mode Charger Submit Documentation Feedback Copyright 2013 Texas...

Page 20: ...0603 STD STD 2 2 2 R5 6 20 0K Resistor Chip 1 16W 1 0603 STD STD 1 1 1 R7 100K Potentiometer 3 8 Cermet Twelve Turn 0 25x0 17 inch 3266W 1 104LF Bourns 1 1 1 R8 267 Resistor Chip 1 16W 1 0603 STD STD...

Page 21: ...ncy energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES 003 rules which are designed to provide reasonable protection against radio fr...

Page 22: ...na type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter has been approved...

Page 23: ...roduct only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this product or 3 Use of this product only after you obtained the Technical Regulatio...

Page 24: ...property damage personal injury or death If there are questions concerning these ratings please contact a TI field representative prior to connecting interface electronics including input power and in...

Page 25: ...change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reproduction and display of thes...

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