Texas Instruments bq2404 series User Manual Download Page 9

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Schematic, Physical Layouts and Bill of Materials

5.3

Bill of Materials

-001

-002

-003

Ref Des

Value

Description

SIZE

Part Number

MFR

1

1

1

C1

1uF

Capacitor, Ceramic, 25V, X5R, 10%

0603

C1608X5R1E105K

TDK

0

0

0

C2

Capacitor, Ceramic, 25V, X5R, 10%

0805

1

1

1

C3

2.2uF

Capacitor, Ceramic, 10V, X5R, 10%

0603

C1608X5R1A225K/0.8

TDK

0

0

0

C4

Capacitor, Ceramic, 10V, X5R, 10%

0805

0

0

0

C5

Capacitor, Ceramic, 25V, X5R, 10%

0603

2

2

2

D1, D2

LTST-C190GKT

Diode, LED, Green, 2.1-V, 20-mA, 6-mcd

0603

LTST-C190GKT

Lite On

0

1

0

D3

BZX84C5v6-7-F

Diode, Zener, 5.6-V, 350-mW

SOT-23

BZX84C5v6-7-F

Diodes

1

1

1

J1**

ED555/2DS

Terminal Block, 2-pin, 6-A, 3.5mm

0.27 x 0.25 inch

ED555/2DS

OST

1

1

1

J2**

ED555/4DS

Terminal Block, 4-pin, 6-A, 3.5mm

0.55 x 0.25 inch

ED555/4DS

OST

0

2

0

J3, J4

PEC02SAAN

Header, Male 2-pin, 100mil spacing, (2-pin strip)

0.100 inch x 2

PEC02SAAN

Sullins

3

3

3

JMP2, JMP4, JMP5

PEC02SAAN

Header, Male 2-pin, 100mil spacing, (2-pin strip)

0.100 inch x 2

PEC02SAAN

Sullins

0

0

0

JMP6

PEC02SAAN

Header, Male 2-pin, 100mil spacing, (2-pin strip)

0.100 inch x 2

PEC02SAAN

Sullins

1

0

1

JMP1

PEC02SAAN

Header, Male 2-pin, 100mil spacing, (2-pin strip)

0.100 inch x 2

PEC02SAAN

Sullins

1

1

1

JMP3

PEC03SAAN

Header, Male 3-pin, 100mil spacing, (3-pin strip)

0.100 inch x 3

PEC03SAAN

Sullins

1

1

1

R1 (Note 6)

675

Resistor, Chip, 1/16W, 1%

0603

Std

Std

1

1

1

R11

50k

Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust

0.25x0.17

3266W-1-503LF

Bourns

0

0

0

R13, R14

Resistor, Chip, 1/16W, 1%

0603

Std

Std

1

1

1

R2

10k

Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust

0.25x0.17

3266W-1-103LF

Bourns

1

0

1

R4

10k

Potentiometer, 1/4 in. Cermet, 12-Turn, Top-Adjust

0.25x0.17

3266W-1-103LF

Bourns

2

2

2

R3, R12

1.0k

Resistor, Chip, 1/16W, 1%

0603

Std

Std

2

2

2

R5, R9

1.5k

Resistor, Chip, 1/16W, 1%

0603

Std

Std

0

2

0

R6, R10

100k

Resistor, Chip, 1/16W, 1%

0603

Std

Std

1

1

1

R7

10k

Resistor, Chip, 1/16W, 1%

0603

Std

Std

1

1

1

R8

0

Resistor, Chip, 1/16W, 1%

0603

Std

Std

0

0

0

TP1-TP10

5000

Test Point, Red, Thru Hole Color Keyed

0.100 x 0.100 inch

5000

Keystone

0

0

0

GND1-GND7

5001

Test Point, Black, Thru Hole Color Keyed

0.100 x 0.100 inch

5001

Keystone

1

0

0

U1

BQ24040DSQ

SON-10

BQ24040DSQ

TI

IC, 1000mA, Single-Input, Single Cell Li-Ion BATTERY CHARGER

0

1

0

U1

BQ24041DSQ

SON-10

BQ24041DSQ

TI

w/wo Auto Start (ASI/ASO)

0

0

1

U1

BQ24045DSQ

SON-10

BQ24045DSQ

TI

5

5

5

Shunt (Note 5)

Shunt, 100-mil, Black

0.1

929950-00

3M

1

1

1

PCB, 2.9 In x 1.8 In x 0.031 In

HPA387

Any

Notes: 1. These assemblies are ESD sensitive, observe ESD precautions.

2. These assemblies must be clean and free from flux and all contaminants. Use of no-clean flux is not acceptable.

3. These assemblies must comply with workmanship standards IPC-A-610 Class 2.

4. Ref designators marked with an asterisk ('**') cannot be substituted. All other components can be substituted with equivalent MFG's components.

5. Apply shunt to JMP1/2/4/5 and JMP3:2/3. Note J3 and J4 are test pins and don't have shunts (jumpers).

9

SLUUA77 – January 2013

1-A Single-Input, Single-Cell Li-Ion Battery Charger

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Copyright © 2013, Texas Instruments Incorporated

Summary of Contents for bq2404 series

Page 1: ...on the ISET2 pin programs the charge current using the ISET resistor Contents 1 Introduction 2 2 Considerations With Evaluating the bq2404x 2 3 Performance Specification Summary 2 4 Test Procedure Su...

Page 2: ...age The ISET current control loop sets the maximum charge current This maximum programmed current level can be further reduced by entering a USB mode selected by the ISET2 pin The ASO output is depend...

Page 3: ...For all power connections use short twisted pair wires of appropriate gauge wire for the amount of the current can handle 3 A 2 Set PS1 for 5 V 2 A current limit and then turn off supply 3 Connect the...

Page 4: ...r Setup JMP1 Installed JMP2 Installed JMP3 ISET2 and GND shorted JMP4 Installed JMP5 Installed 4 4 ISET PRETERM and TS Setup 4 4 1 TS Use the VM3 to measure the Resistance across GND and TP9 Adjust R1...

Page 5: ...D 15 Adjust R11 until VM3 reads 0 9 V 50 mV 16 Measure on A 2 ICHRG 270 mA 50 mA 17 Adjust R11 until VM3 reads 1 3 V 50 mV 18 Measure on A 2 ICHRG 0 mA 20 mA 19 Measure on A 1 IIN 0 mA 50 mA 20 Adjust...

Page 6: ...com 5 Schematic Physical Layouts and Bill of Materials 5 1 Schematic Figure 3 bq2404x EVM Board Schematic 6 1 A Single Input Single Cell Li Ion Battery Charger SLUUA77 January 2013 Submit Documentatio...

Page 7: ...Materials 5 2 Physical Layouts Figure 4 bq2404x EVM Assembly Layer Figure 5 bq2404x EVM Top Layer 7 SLUUA77 January 2013 1 A Single Input Single Cell Li Ion Battery Charger Submit Documentation Feedb...

Page 8: ...outs and Bill of Materials www ti com Figure 6 bq2404x EVM Bottom Layer 8 1 A Single Input Single Cell Li Ion Battery Charger SLUUA77 January 2013 Submit Documentation Feedback Copyright 2013 Texas In...

Page 9: ...istor Chip 1 16W 1 0603 Std Std 1 1 1 R2 10k Potentiometer 1 4 in Cermet 12 Turn Top Adjust 0 25x0 17 3266W 1 103LF Bourns 1 0 1 R4 10k Potentiometer 1 4 in Cermet 12 Turn Top Adjust 0 25x0 17 3266W 1...

Page 10: ...et more than 800 mA output current of this design consider changing the value of R1 to lower values Assembly Number HPA387 001 bq24040 HPA387 002 bq24041 HPA387 003 bq24045 10 1 A Single Input Single...

Page 11: ...ncy energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES 003 rules which are designed to provide reasonable protection against radio fr...

Page 12: ...na type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter has been approved...

Page 13: ...ct only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this product or 3 Use of this product only after you obtained the Technical Regulations C...

Page 14: ...property damage personal injury or death If there are questions concerning these ratings please contact a TI field representative prior to connecting interface electronics including input power and in...

Page 15: ...sponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related inf...

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