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Introduction

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1

Introduction

The bq2404x series of devices are highly integrated Li-ion linear charger devices targeted at space-limited
portable applications. The devices operate from either a USB port or AC adapter.

The bq2404x has a single power output that charges the battery. A system load can be placed in parallel
with the battery as long as the average system load does not keep the battery from charging fully during
the 10 hour safety timer.

The battery is charged in three phases: conditioning, constant current, and constant voltage. In all charge
phases, an internal control loop monitors the IC junction temperature and reduces the charge current if an
internal temperature threshold is exceeded.

The charger power stage and charge current sense functions are fully integrated. The charger function
has high-accuracy current and voltage regulation loops, charge status display, and charge termination.
The pre-charge current and termination current threshold are programmed via an external resistor on the
bq24040 and bq24045. The fast charge current value is also programmable via an external resistor.

2

Considerations With Evaluating the bq2404x

Refer to the data sheet for specific details on the charger ICs. The main differences between the bq24040
and the bq24041 are that the Pre-Term pin is replaced with an Auto Start (I/O) (ASI/ASO) feature, a
different Over-Voltage Protection Threshold, and a Temperature Sense Pin (TS) versus a BAT_EN pin.
The main difference between the bq24040 and bq24045 is in the regulation voltage. The bq24040 is 4.2-V
and bq24045 is 4.35-V regulation voltage.

The ISET current control loop sets the maximum charge current. This maximum programmed current level
can be further reduced by entering a USB mode, selected by the ISET2 pin.

The ASO output is dependent on the OUT pin to power the internal OR gate along with at least one high
signal on the input (bq24041).

A system load may be connected to the OUT pin, which takes away some of the charge current. Normally
it is not recommended to operate the device in pre-charge since the system load keeps the battery from
recovering; but, since the PRE_TERM pin can program a higher pre-charge current this restriction is not
necessary.

3

Performance Specification Summary

Specification

Test Conditions

MIN

TYP

MAX

UNIT

Input DC voltage, V

IN

Recommended input voltage range

4.45

6.45

V

Reduced Performance,

IN

(1)

Will not charge with Over Voltage input condition. Limited

3.5

28

V

charging with under voltage input.

Power Dissipation

(2)

P

DISS

= (V

IN

– V

OUT

) × I

OUT

1.5

W

I

OUT

(3)

RISET = 1 k

Ω

0.54

0.8

A

(1)

Input voltage range is specified for normal operation. Input voltage between UVLO and 4.75 V has limited functionality, but does
not damage the IC nor present any safety issue with the battery. Input voltage above OVP and less than 30 Vdc has no
operation and will not damage the IC. Lower input voltage (closer to dropout operation) produces less heat dissipation and
potentially better performance.

(2)

The junction temperature rise above ambient is proportional to the power dissipation. Once the junction temperature reaches
~125°C, thermal regulations reduces the programmed charge current.

(3)

The EVM is set for 800 mA, by changing R1 to lower values, it can support up to 1000 mA.

2

1-A Single-Input, Single-Cell Li-Ion Battery Charger

SLUUA77 – January 2013

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Copyright © 2013, Texas Instruments Incorporated

Summary of Contents for bq2404 series

Page 1: ...on the ISET2 pin programs the charge current using the ISET resistor Contents 1 Introduction 2 2 Considerations With Evaluating the bq2404x 2 3 Performance Specification Summary 2 4 Test Procedure Su...

Page 2: ...age The ISET current control loop sets the maximum charge current This maximum programmed current level can be further reduced by entering a USB mode selected by the ISET2 pin The ASO output is depend...

Page 3: ...For all power connections use short twisted pair wires of appropriate gauge wire for the amount of the current can handle 3 A 2 Set PS1 for 5 V 2 A current limit and then turn off supply 3 Connect the...

Page 4: ...r Setup JMP1 Installed JMP2 Installed JMP3 ISET2 and GND shorted JMP4 Installed JMP5 Installed 4 4 ISET PRETERM and TS Setup 4 4 1 TS Use the VM3 to measure the Resistance across GND and TP9 Adjust R1...

Page 5: ...D 15 Adjust R11 until VM3 reads 0 9 V 50 mV 16 Measure on A 2 ICHRG 270 mA 50 mA 17 Adjust R11 until VM3 reads 1 3 V 50 mV 18 Measure on A 2 ICHRG 0 mA 20 mA 19 Measure on A 1 IIN 0 mA 50 mA 20 Adjust...

Page 6: ...com 5 Schematic Physical Layouts and Bill of Materials 5 1 Schematic Figure 3 bq2404x EVM Board Schematic 6 1 A Single Input Single Cell Li Ion Battery Charger SLUUA77 January 2013 Submit Documentatio...

Page 7: ...Materials 5 2 Physical Layouts Figure 4 bq2404x EVM Assembly Layer Figure 5 bq2404x EVM Top Layer 7 SLUUA77 January 2013 1 A Single Input Single Cell Li Ion Battery Charger Submit Documentation Feedb...

Page 8: ...outs and Bill of Materials www ti com Figure 6 bq2404x EVM Bottom Layer 8 1 A Single Input Single Cell Li Ion Battery Charger SLUUA77 January 2013 Submit Documentation Feedback Copyright 2013 Texas In...

Page 9: ...istor Chip 1 16W 1 0603 Std Std 1 1 1 R2 10k Potentiometer 1 4 in Cermet 12 Turn Top Adjust 0 25x0 17 3266W 1 103LF Bourns 1 0 1 R4 10k Potentiometer 1 4 in Cermet 12 Turn Top Adjust 0 25x0 17 3266W 1...

Page 10: ...et more than 800 mA output current of this design consider changing the value of R1 to lower values Assembly Number HPA387 001 bq24040 HPA387 002 bq24041 HPA387 003 bq24045 10 1 A Single Input Single...

Page 11: ...ncy energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES 003 rules which are designed to provide reasonable protection against radio fr...

Page 12: ...na type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter has been approved...

Page 13: ...ct only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this product or 3 Use of this product only after you obtained the Technical Regulations C...

Page 14: ...property damage personal injury or death If there are questions concerning these ratings please contact a TI field representative prior to connecting interface electronics including input power and in...

Page 15: ...sponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related inf...

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