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120V Bill of Materials

120V Bill of Materials

Table 1. 120V Bill of Materials

Reference Designator

Part Value

Manufacturer

Part Number

CAP MPY 0.22µF 400V RAD

WIMA

MKP10-.22/400/20

C2, C3, C8, C9, C30, C66

CAP CER 0.22µF 250V RAD

TDK

FK20X7R2E224K

C4, C44

CAP ELEC 220µF 35V RAD

NICHICON

UHE1V221MPD

C5, C23, C42, C46

CAP CER 0.10µF 25V 0603

MURATA

GRM188R71E104KA01D

CAP MPY 33nF 330VAC X1 RAD

EPCOS

B32912A3333M

C11

CAP ELEC 1000µF 63V RAD

NICHICON

UPW1J102MHD6

C12

CAP CER 47µF 6.3V 1206

MURATA

GRM31CR60J476ME19L

C13, C34, C47

CAP CER 1µF 100V 1206

TDK

C3216X7R2A105M

C17, C18, C24, C36

CAP CER 1µF 16V 0603

MURATA

GRM188R71C105KA12D

C21, C43

CAP CER 10nF 25V 0603

MURATA

GRM188R71E103KA01D

C22

CAP CER 0.22µF 16V 0603

TDK

C1608X7R1C224K

C26

CAP CER 4.7nF 500VAC Y1 RAD

EPCOS

VY1472M63Y5UQ63V0

C35

CAP CER 10µF 16V 1206

MURATA

GRM31CR71C106KAC7L

C37

CAP CER 0.10µF 50V 0603

MURATA

GRM188R71H104KA93D

C38

CAP CER 2.2µF 6.3V 0603

TDK

C1608X5R0J225M

C39

CAP CER 470pF 100V 0603

TDK

C1608C0G2A471J

DIODE TVS 150V 600W UNI SMB

LITTLEFUSE

SMBJ150A

D2, D3, D6, D7

DIODE GEN PURPOSE 1000V 1A SMA

COMCHIP

CGRA4007-G

D4, D9

DIODE ULTRAFAST 100V 0.2A SOT-23

FAIRCHILD

MMBD914

DIODE ULTRAFAST 600V 1A SMA

FAIRCHILD

ES1J

D8, D10, D23

DIODE ULTRAFAST 200V 1A SMA

FAIRCHILD

ES1D

D11, D12, D18

DIODE ZENER 10V 500mW SOD-123

FAIRCHILD

MMSZ5240B

D13

DIODE ULTRAFAST 70V 0.2A SOT-23

FAIRCHILD

BAV99

D14

DIODE ZENER 3.3V 500mW SOD-123

ON-SEMI

MMSZ3V3T1G

D15

DIODE SCHOTTKY 60V 2A SMB

ON-SEMI

SS26T3G

D16

DIODE ZENER 24V 1.5W SMA

MICRO-SEMI

SMAJ5934B-TP

D17

DIODE SCHOTTKY 50V 3A SMA

FAIRCHILD

ES2AA-13-F

D20

DIODE SCHOTTKY (DUAL) 30V 0.5A SOT-23

DIODES INC

PMEG3005CT,215

D21

DIODE ZENER 18V 500MW SOD-123

FAIRCHILD

MMSZ5248B

D22

DIODE ZENER 1.8V 500MW SOD-123

ON-SEMI

MMSZ4678T1G

D24

DIODE ZENER 3.9V 500MW SOD-123

ON-SEMI

MMSZ4686T1G

D25

DIODE TVS 20V 400W BIDIR SMA

LITTLEFUSE

SMAJ20CA

FUSE 500mA T-LAG RST

BEL FUSE

RST 500

J1, J2

CONN HEADER 2x1 VERT

AMP

1-1318301-2

L1, L2, L4

IND SHIELD 1mH 1.14A SMT

COILCRAFT

MSS1278-105KL

IND SHIELD 270µH 2.18A SMT

COILCRAFT

MSS1278-274KL

MOSFET N-CH 800V 3A DPAK

ST MICRO

STD4NK80ZT4

Q2, Q6, Q8

TRANS NPN 40V 0.6A SOT-23

FAIRCHILD

MMBT4401

MOSFET N-CH 500V 9A DPAK

ST MICRO

STD11NM50N

TRANS NPN 40V 0.2A SOT-23

FAIRCHILD

MMBT3904

MOSFET P-CH 70V 5.7A DPAK

ZETEX

ZXMP7A17K

Q11

TRANS PNP 40V 0.2A SOT-23

FAIRCHILD

MMBT3906

R1, R18, R32, R58

RES 10k

Ω

1% 0.1W 0603

VISHAY

CRCW060310K0FKEA

R2, R3, R8, R9, R47, R56

RES 820

Ω

5% 1W 2512

VISHAY

CRCW2512820RJNEG

R5, R7

RES 200k

Ω

1% 0.25W 1206

VISHAY

CRCW1206200KFKEA

R6, R11

RES 10

Ω

1% 0.25W 1206

VISHAY

CRCW120610R0FKEA

SNVA485B – June 2011 – Revised May 2013

AN-2150 LM3450A Evaluation Board

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Summary of Contents for AN-2150 LM3450A

Page 1: ...This two stage design provides excellent line and load regulation as well as isolation The board is comprised of two copper layers with components on both sides and an FR4 dielelctric The two stage de...

Page 2: ...RETURN EMI FILTER PWM AC INPUT LED LOAD VCC VAC ISEN VREF VADJ HOLD LM3409HV LED Driver Specifications www ti com Figure 1 Schematic 2 AN 2150 LM3450A Evaluation Board SNVA485B June 2011 Revised May 2...

Page 3: ...32 200 VAC 230 VAC www ti com Typical Performance 3 Typical Performance Figure 2 120V 30W Version Figure 3 230V 30W Version Efficiency vs Output Power Efficiency vs Output Power Figure 4 120V 30W Ver...

Page 4: ...6 120V 30W Conducted EMI Peak Scan Figure 7 230V 30W Conducted EMI Peak Scan Line and Neutral CISPR FCC Class B Quasi Peak and Line and Neutral CISPR FCC Class B Quasi Peak and Average Limits Average...

Page 5: ...sation Connect a capacitor to GND to set the compensation Error Amplifier Inverting Input Connect to output voltage via resistor divider to control PFC voltage loop for non 8 FB Feedback isolated desi...

Page 6: ...Level Enable to dim or a voltage 0 6V for low power shutdown Connect an external resistor from VO to this pin and a 4 COFF Off time programming capacitor from this pin to GND to set the off time 5 GN...

Page 7: ...7 D6 R5 R7 R17 R23 R24 R25 R26 R29 R32 R38 R30 R31 R34 R36 R70 R77 R72 R81 R16 R71 R84 R65 R66 R83 R58 R1 C35 C34 C38 C36 C39 C37 C47 D15 D13 D14 D22 D11 D12 Q7 L3 Q6 Q2 R57 HOLD VLED R39 D7 D2 D3 U9...

Page 8: ...n board shown in Figure 11 is a critical conduction mode CRM flyback converter controlled with the LM3450A CRM converters operate at the boundary of continuous conduction mode CCM and discontinuous co...

Page 9: ...phase dimmer decoder 9 2 2ND Stage Buck LED Driver The second stage of the evaluation board is a buck LED driver controlled with the LM3409HV The input to this stage is the flyback output voltage and...

Page 10: ...e of each triangular current pulse during a switching period The peak input current occurs at the peak primary current 5 Turns Ratio The first thing to decide with an isolated design is the desired tr...

Page 11: ...nt IIN PK Peak Input Current ILIM Peak Current Limit DMIN Minimum Duty Cycle over Line Cycle VR Output Voltage Reflected to Primary VR MAX Maximum Tolerable Reflected Voltage VT DES MAX Maximum Tolera...

Page 12: ...core value 160nH turns2 is a good standard value to start with can be chosen that will imply the gap size AL is an industry standard used to define how much inductance per turns squared that a given...

Page 13: ...on of the process Definitions Expected converter efficiency POUT MAX Maximum Output Power VIN MIN Minimum RMS AC Line Voltage VIN PK MIN Minimum Peak Input Voltage IIN PK MAX Maximum Peak Input Curren...

Page 14: ...coupled to the regulated flyback output the output winding is tapped to provide the secondary bias output It is also advantageous to linear regulate down to approximately 9V from the 12V bias supplies...

Page 15: ...me ripple specification 19 Output Capacitance Since the LM3450A is a power factor controller C1 is minimized and the output capacitor C11 serves as the main energy storage device C11 should be a high...

Page 16: ...portant and is evaluated by looking at the safe operating area SOA of the device Finally Q1 needs to be able to dissipate the maximum power Looking at an absolute worst case condition for the Q1 durin...

Page 17: ...cing the maximum attainable holding current Placement of R44 is critical to ensure the best possible thermal coupling to Q1 The drain of Q1 will have the highest temperature rise but it is at a much h...

Page 18: ...C18 can both be set to 1 F for all designs and given the filter frequencies the resistors R24 R25 are calculated 24 Figure 17 Dimming Decoder Mapping Opto Isolator A standard low cost opto isolator s...

Page 19: ...26 The feedback gain HFB is unity due to the control implementation and the LM3450A device and external gains are defined 27 A standard PI compensator is used on the secondary to stabilize the system...

Page 20: ...opto CTR though variable over temperature given a fixed supply rail and a fixed R70 value In several cases the product of two DC gain terms can also be identified as relatively constant over all desi...

Page 21: ...mizing bandwidth of the control loop 9 9 STARTUP When using the LM3450A with a phase dimmer startup can be very disruptive Any time the dimmer is turned on via a separate switch or some state where th...

Page 22: ...ce for damping an EMI filter is to use an RC damper network across each filter capacitor The C of the damper should be set to be 3 times the filter capacitor value This EMI filter if sized properly ca...

Page 23: ...n This combined with the filter stage between the passFET and the transformer help attenuate any unwanted switching frequency coupling into the dynamic hold circuit This configuration also provides so...

Page 24: ...rse degrade efficiency but some inrush protection is also necessary in any AC system due to startup The size of R39 and R57 are best found experimentally as they provide attenuation for the whole syst...

Page 25: ...Minimum peak input voltage 35 Maximum average input current 36 Maximum peak input current 37 Maximum peak primary current 38 10 3 Main Switching MOSFET Maximum drain to source voltage 39 Maximum peak...

Page 26: ...10 5 Current Sense Sense resistor 49 Power dissipation 50 Resulting component choice 51 10 6 Input Capacitance Minimum capacitance 52 Voltage rating 53 Resulting component choice 54 10 7 Output Capaci...

Page 27: ...1 Transformer primary inductance 62 Number of primary turns 63 Number of secondary turns 64 Number of auxiliary turns 65 Maximum flux density 66 Resulting component choice 67 10 9 Transil Clamp TVS cl...

Page 28: ...nent choice 74 10 12 Output Voltage Sense Resistance 75 Resulting component choice 76 10 13 Loop Compensation Converter output pole 77 Converter DC gain 78 LM3450A and external sensing DC gain 79 Seco...

Page 29: ...ti com Design Calculations 120V 30W Primary roll off pole 82 Resulting component choice 83 29 SNVA485B June 2011 Revised May 2013 AN 2150 LM3450A Evaluation Board Submit Documentation Feedback Copyri...

Page 30: ...ias O1bias R58 Q6 D11 Sbias O2bias U10 R70 R77 R81 R72 C34 C35 1 2 5 4 3 6 U9 D14 1 2 5 4 3 6 U8 R71 SDIM R69 DIM R16 O1Pbias R41 R43 R40 PBIAS R42 COMP FB C25 VDC O1bias O2bias Linear Regulators Inpu...

Page 31: ...D D11 D12 D18 DIODE ZENER 10V 500mW SOD 123 FAIRCHILD MMSZ5240B D13 DIODE ULTRAFAST 70V 0 2A SOT 23 FAIRCHILD BAV99 D14 DIODE ZENER 3 3V 500mW SOD 123 ON SEMI MMSZ3V3T1G D15 DIODE SCHOTTKY 60V 2A SMB...

Page 32: ...SHAY PAC300005008FAC000 R44 THERM 10k NTC 0603 MURATA NTCG163JF103F R45 RES 15 0k 1 0 1W 0603 VISHAY CRCW060315K0FKEA R46 RES 5 11k 1 0 125W 0805 VISHAY CRCW08055K11FKEA R48 R51 R62 RES 20 0k 1 0 25W...

Page 33: ...D ES1D D10 D23 DIODE ULTRAFAST 400V 1A SMA FAIRCHILD ES1G D11 D12 D18 DIODE ZENER 10V 500mW SOD 123 FAIRCHILD MMSZ5240B D13 DIODE ULTRAFAST 70V 0 2A SOT 23 FAIRCHILD BAV99 D14 DIODE ZENER 3 3V 500mW S...

Page 34: ...RES 5 62 1 0 25W 1206 VISHAY CRCW12065R62FKEA R38 RES 5 11k 1 0 1W 0603 VISHAY CRCW06035K11FKEA R39 R57 RES 10 1 3W WIREWOUND VISHAY PAC300001009FAC000 R44 THERM 10k NTC 0603 MURATA NTCG163JF103F R46...

Page 35: ...out Figure 26 Top Copper and Silkscreen Figure 27 Bottom Copper and Silkscreen 35 SNVA485B June 2011 Revised May 2013 AN 2150 LM3450A Evaluation Board Submit Documentation Feedback Copyright 2011 2013...

Page 36: ...sponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related inf...

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