TEUPEN 140671 Operating Instructions Manual Download | Manualshive

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General Maintenance Instructions

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8. General maintenance instructions:

After first commissioning, aerial work platforms must be inspected by an ac-
credited expert at intervals of one year !

Lubrication:

all lubriction nipples -weekly with 1

all articulated joint and slide areas, -depending on degree of soiling,

at least monthly with 2

8.1 Lubrication Plan

1:

Lubrication grease Fuchs Renolit MP

2:

Spray grease Optimol White T

3:

Motor oil Titan 15 W 40

Courtesy of CraneMarket.com

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Summary of Contents for 140671

Page 1: ...Place of business Marie Curie Strasse 13 D 48599 Gronau Telephone 02562 8161 0 Telefax 02562 8161 888 Postal address Postfach 1951 D 48580 Gronau Internet http www teupen info E mail mail teupen info...

Page 2: ...chinenbaugesellschaft mbH These operating instructions are intended for use by the owner of the machine and their staff only The owner of the machine may copy these operating instructions for internal...

Page 3: ...ge 8 12 3 Particular features Page 13 14 3 1 Technical data Page 15 18 3 2 Position of control elements Page 19 21 4 Electrical power supply Page 22 24 5 The hydr rubber chain running gear Page 25 26...

Page 4: ...k platform Page 34 35 7 1 Ground control Page 36 37 7 2 Emergency control platform chassis Page 38 39 8 General maintenance instructions Page 40 8 1 Lubrication plan Page 40 41 8 2 Oil recommendation...

Page 5: ...tions strictly to avoid hazards reduce repair costs and downtimes and to in crease the service life of the aerial work platform This aerial work platform complies with BGG 945 of the Hauptverband der...

Page 6: ...a sheet Any other use exceeding the scope of use mentioned above shall be consid ered as an improper use Teupen Maschinenbau GmbH shall not be held liable for any damage resulting from such an imprope...

Page 7: ...ighting important in formation Fig 1 Warning This symbol indicates information the non compliance with which may result in serious injuries or even death CAUTION This symbol indicates information the...

Page 8: ...use of the machine involves certain hazards which may result in serious injuries or even death as well as material damage of the machine or other property The machine may only be used for the specifie...

Page 9: ...material damage In addition to these operating instructions also comply with the enclosed op erating and maintenance instructions of the manufacturers of the motor and the chain running gear Safety de...

Page 10: ...rse to a slope nobody may stay downhill of the aerial work platform It is also dangerous to stay downhill behind the aerial work platform while the ma chine is moving uphill In order to prevent the ae...

Page 11: ...Safety Instructions and Warnings 11 Note minimum age Do not climb on the cage railings No vibrations or jerky movements Maximum side force 400 N Fig 3 400 N Courtesy of CraneMarket com...

Page 12: ...ediately stop using the aerial work platform if the wind speed exceeds 12 5 m sec wind force 6 Note the flowing traffic Secure parts projecting in the traffic area The machine must not be used as a cr...

Page 13: ...ble from the platform Sensitive electro hydraulic distance control for chassis to enable exact position ing Width and height of chain running gear adjustable Narrow support on one side and narrow supp...

Page 14: ...rk cage with access opening Installation monitoring Covers above electric case and bottom control panel Start support transport position lower arm prevents incorrect landing of the lower arm in transp...

Page 15: ...t area lxw middle of support disk min 4 10 x 4 30 m Min support width middle of support disk min 2 30 m Max support disk load per column ca 22 4 kN Area load in standard work position ca 1 8 kN m 2 Tu...

Page 16: ...Technical Data 16 Mauernische Mauervorsprung Satteldach Beispiele Zugangstechnik Korbdrehen 180 Korbanordnung aussermittig Fig 5 Courtesy of CraneMarket com...

Page 17: ...PS Fuel type Diesel fuel Noise emission approx 89 dB A Accessories Electric motor EBS 90 L X 4 Rated input voltage 230 V 50 Hz Power consumption 12 9 A Power 2 2 kW Additional weight approx 25 kg Alte...

Page 18: ...Technical Data 18 Fig 6 Courtesy of CraneMarket com...

Page 19: ...ontrol elements for platform support and chain functions Turn key switch on the front left of the control panel to Platform symbol Ground control panel with control elements for platform support and c...

Page 20: ...nt of the aerial work platform Locking mechanism for supports wide and narrow make sure in any case that the supports are locked correctly Drive motor case OPTION Fuel refill cutout in lid filling lev...

Page 21: ...ulic tank 230 V connection and control box Manual pumps for emergency control of platform and supports Cable remote control for chain functions with fast slow change over if not used insert jumper in...

Page 22: ...using an extension cable 230 V or by the mains independent drive motor As an alternative a battery drive is also possible If an extension cable is used connect the plug to the socket of the extension...

Page 23: ...anufacturer Start power supply by drive engine Start of drive engine at electric control box or in work cage Turn key switch to the right until the engine starts Avoid unnecessary starting Voltage dro...

Page 24: ...ommended if the platform is battery driven In the case of a connection to 230 V charger the batteries are charged during opera tion Thus the service time of the machine is increased Indicator lamps fo...

Page 25: ...5 26 max 17 30 max 14 5 26 max 14 5 26 battery mode only When driving on slopes make sure that the specified slope angles are not ex ceeded Permissible slope transverse to driving direction max 26 in...

Page 26: ...t at the chassis by means of a bayonet catch By moving the two control levers for ward and backward you can achieve a very sensitive starting behavior of the two rubber chains in both direc tions By m...

Page 27: ...from the cage is only permissi ble up to a slope of 8 15 Switch on power supply see Chapter 4 Connect cable remote control to outlet at chassis and select the required speed symbol hare or turtle Swit...

Page 28: ...usting the chain running gear always adjust the supports to wide support position Caution Risk of Injuries With narrow adjusted chain running gear never loosen the locks if the aerial work platform is...

Page 29: ...hing the chain running gears outward wide adjustment To push out the chain running gear it must be lifted up by means of the support until the chain running gear has no ground contact anymore max 10 2...

Page 30: ...port System In addition to the standard support the following support variants are available Narrow support on one side Limited turning range 192 Narrow support on both sides Limited turning range 2 x...

Page 31: ...gears must be free In order to increase the safety of the aerial work platform in slopes skidding stability the ground disks must be aligned horizontally see sketch This is also important in view of...

Page 32: ...he key switch to I and the platform func tion selector switch to supports Lower the supports evenly using the toggle switches and bring the aerial work plat form in working position When the supports...

Page 33: ...ound control panel turn the key switch to I and the platform function selec tor switch to supports Lower the chassis using the toggle switches and bring the front and rear supports in top position Loo...

Page 34: ...he control panel against water moisture paint etc by means of the provided protection cover Procedure Turn key switch to platform symbol Lift up telescope from transport support The function extend lo...

Page 35: ...ring a travel to the transport position the upper arm must be lifted up first in order to turn to the transport position If it is positioned correctly the green lamp is flashing quickly and you can ap...

Page 36: ...he required accident prevention measures are taken The ground control enables the user to transport loads e g billboards advertising banners light or loudspeaker equipment up to max permissible cage l...

Page 37: ...eft of the control panel of the work cage is in position 0 Additionally the key switch in the ground control panel must be in position 1 plat form mode Now you can position the aerial work platform as...

Page 38: ...tform and lock the power regulation valve beside the valve block Take the tube for the manual pump from the holder and slip it on the pinion of the manual pump check if handwheel is select the require...

Page 39: ...Emergency Control 39 4 3 2 1 Power regulati on valve Courtesy of CraneMarket com...

Page 40: ...by an ac credited expert at intervals of one year Lubrication all lubriction nipples weekly with 1 all articulated joint and slide areas depending on degree of soiling at least monthly with 2 8 1 Lub...

Page 41: ...General Maintenance Instructions 41 1 Courtesy of CraneMarket com...

Page 42: ...aulic fluid Mixing with hydraulic oils of other viscosity classes is not permissible for safety reasons If for any reason an other conventional hydraulic oil is to be used the hydrau lic oil of the co...

Page 43: ...on and the ageing resistance and reducing the wear and tear additives improving the stick slip behavior avoiding deposits and cavitation and preventing undesired reactions caused by penetrating water...

Page 44: ...t oils is not permissible Otherwise the whole plant may be damaged Only use oils according to the enclosed oil recommendation Check the hydraulic oil level weekly and if necessary refill with Fuchs Pl...

Page 45: ...il level weekly according to Kubota operating instruc tions Filling volume in drive engine see Kubota operating instructions When oil level is low see dipstick refill oil according to Kubota operating...

Page 46: ...hs at the latest This period is to be adapted accordingly in the case of special operating conditions Check the tightening torques after the first 100 operating hours in order to compen sate possible...

Page 47: ...ng the screws Relieve the screws of any external load Check the tightening torque using a torque wrench and adjust it to the values listed above Replace loose screws Check the tilting play Wear and te...

Page 48: ...difficult outdoor conditions re lubricate every 100 to 200 operating hours Additionally torque bearings must be re lubricated after each cleaning e g water steam spraying etc before and after extende...

Page 49: ...6 years check all components visually for deformation and cracks check bolts and nuts regularly for tight fit check rubber chains for wear and tear and proper tension check function of limit switches...

Page 50: ...rter battery empty charge starter battery with power supply via on site power supply station no functions safety devices triggered fuse r c c b motor circuit breaker check and switch on safety organs...

Page 51: ...ork cage on platform turn key switch to 0 em stop pushbutton pressed unlock no platform function possible from cage wrong position of switch in work cage switch toggle switch to platform em stop pushb...

Page 52: ...ck switch on extension of upper arm not possible upper arm in transport support lift up for a short time upper arm not lifted up far enough lift up upper arm lowering of upper arm not possible upper a...

Page 53: ...and lowering of lower arm not possible telescope not retracted fully retract completely slewing not possible upper arm telescope still in transport support lift up telescope green lamp in work cage fl...

Page 54: ...vice motor pump running and stalling hydraulic hose kinked check hoses e g below chassis pressure filter dirty open and replace filter insert cylinders lower auto matically hydraulic system dirty shut...

Page 55: ...too little hydraulic oil in tank check and if neces sary refill hydraulic oil note oil type hydraulic plant leaking check and call ser vice socket outlet in work cage without voltage mains supply int...

Page 56: ...to be disposed of by specialized companies in accordance with the local requirements The metals i e steel and aluminum must be supplied to the local metal disposal systems and reused if possible Plast...

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