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Tesup MAGNUM 5, User Manual

The user manual for the MAGNUM 5 by Tesup is available for free download at manualshive.com. This comprehensive manual provides detailed instructions on operating and maintaining the product, ensuring a seamless user experience. Explore the functionality of your Tesup MAGNUM 5 and download the user manual today!

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 4

 

 

INDEX

 

 

Sr. No.

 

Description

 

Page 

no.

 

8.2

 

Restart after emergency

 

25

 

9

 

Shutting down the System

 

26

 

9.1

 

Emergency Shutdown

 

26

 

9.2

 

Temporary shut

-

down

 

26

 

9.3

 

Prolonged shut

-

down

 

26

 

10

 

Maintenance

 

27

 

10.1

 

Safety precautions during maintenance work

 

27

 

10.2

 

Inspection and maintenance schedule

 

27

 

10.3

 

Maintenance & cleaning by the user

 

28

 

11

 

Removal from service & disposal

 

29

 

11.1

 

Final decommissioning wind turbine

 

29

 

11.2

 

Disposal of the wind turbine system & components

 

29

 

12

 

Declaration

 

20

 

13

 

Appendix

 

31

 

14

 

Notes

 

32

 

1. I

ND

EX

 

MAGNUM 5 (MADE IN EUROPE)

 

Summary of Contents for MAGNUM 5

Page 1: ...1 MADE IN EUROPE MAGNUM 5 HORIZONTAL TURBINE WIND POWER NOW AT YOUR DOORSTEP USER MANUAL Revision Index 00 Revision Date 03rd Dec 21 ENGLISH EN MAGNUM 5 MADE IN EUROPE ...

Page 2: ...2 PRODUCT OVERVIEW MAGNUM 5 MADE IN EUROPE MAGNUM 5 ...

Page 3: ...nt Drawing 12 5 Controller 13 5 1 Technical Details 13 5 2 Wiring Diagram 14 5 3 Permissible Storage Operation 15 6 Safety Information 16 6 1 Modifications or changes by the user 16 6 2 Residual Risks 16 6 3 Personnel Requirements 16 6 4 Important Safety Instructions 17 7 Pre Use Preparation 18 7 1 Shipping Conditions 18 7 2 Prerequisites at the place of use 18 7 2 1 Permissible wind class footpri...

Page 4: ...wn 26 10 Maintenance 27 10 1 Safety precautions during maintenance work 27 10 2 Inspection and maintenance schedule 27 10 3 Maintenance cleaning by the user 28 11 Removal from service disposal 29 11 1 Final decommissioning wind turbine 29 11 2 Disposal of the wind turbine system components 29 12 Declaration 20 13 Appendix 31 14 Notes 32 1 INDEX MAGNUM 5 MADE IN EUROPE ...

Page 5: ...s Adhere to proper grounding techniques as established by the National Electrical Code Your Wind Turbine must be installed in accordance with this manual and local and national building code Incorrect installation may void your warranty Wind Turbine blades spin at a potentially dangerous speed this must be respected Never approach a Turbine in motion Note wire size prior to wiring Any under sizing...

Page 6: ...ry CAUTION Potential Danger can cause moderate injury NOTE Useful Tips OTHER SIGNS USED GENERAL WARNING HIGH VOLTAGE MAY START WITHOUT WARNING ENVIORNMENTAL HAZARD 2 4 PRODUCT FEEDBACK Please notify the manufacturer or his authorized representative about any of the following Accidents Potential safety hazards associated with the wind turbine system Ambiguities in this translation of the original i...

Page 7: ...o liability will be accepted by the manufacturer if the equipment has been altered as well as in the event of improper assembly installation start up operation maintenance or repair Only original parts supplied by the manufacturer are approved as spare parts or accessories Any spare parts or accessories not supplied by the manufacturer have not been tested for operation and could be detrimental to...

Page 8: ... SYSTEM COMPONENTS 3 TECHNICAL DESCRIPTION NOTE Several Batteries can be connected in Parallel Or series depending upon the system voltage MAGNUM 5 CHARGE CONTROLLER BATTERY INVERTER MAGNUM 5 MADE IN EUROPE ...

Page 9: ...3 TECHNICAL DESCRIPTION Sr No Description Quantity 1 Turbine Blades 3 2 Nose 1 3 Hub for holding the blades 1 4 Generator 1 5 Tail 1 6 Adapter stud φ 37 mm Connection for tripod 1 1 2 3 4 5 PART LIST TABLE 6 MAGNUM 5 MADE IN EUROPE ...

Page 10: ...F ROTATION Clockwise TEST STANDARDS EN 61000 6 1 electromagnetic compatibility im munity EN 61000 6 3 electromagnetic compatibility emissions ROTOR BLADES MATERIAL Composites HUB FLANGE Aluminum DIAMETER 2500 mm 8 2 Feet WEIGHT PER ROTOR BLADES 200 g 0 44 lbs DIRECTION OF ROTATION Counter Clockwise STARTING WIND SPEED 3 m s NO OF BLADES 3 MAX RPM 1500 MAX SPEED 50m s NOISE 35 dB WARNING If a hurri...

Page 11: ...11 4 1 1 POWER CURVE 4 PARAMETER DIMENSIONS POWER CURVE MAGNUM 5 MADE IN EUROPE ...

Page 12: ...12 4 2 GENERAL ARRANGEMENT 4 PARAMETER DIMENSIONS NOTE DIMENSIONS ARE IN mm ft MAGNUM 5 MADE IN EUROPE ...

Page 13: ... efficiency and no load losses The ver sion of the controller will significantly increase the life and sustainability of all the component of the system The special features and product information are listed below Use of solid state components Manual brake function Increasing the life of the controller Microprocessor controlled charge with integrated voltage and current limiting Dump load is incl...

Page 14: ...14 5 2 WIRING DIAGRAM 5 CONTROLLER WIRING DIAGRAM MAGNUM 5 MADE IN EUROPE ...

Page 15: ... the button on the TESUP charge controller there is no maximum voltage limitation Stickers warning of electrical danger are on our products We do not take any responsibility for health risks associated with the use of electricity The Company TESUP is not responsible for modifications and external damages that may inhibit voltage generation While we take utmost care to ensure that product descripti...

Page 16: ...UAL RISKS Any residual risks which arise because of operation or maintenance are de scribed in the relevant sections of these instructions 6 3 PERSONNEL REQUIREMENTS All work on the wind turbine system must be carried out by authorized per sons Such persons must be familiar with the safety devices and regulations prior to carrying out the work Authorized persons are defined as follows Operating mo...

Page 17: ...ual and local and national build ing codes Failure to comply may affect and possibly void your warranty Properly complete the Warranty Registration Card Observe wire size and fuse recommendations listed in the Wiring Section of this manual WARNING Rotating blades are a serious mechanical hazard Install wind turbines so no one can come in contact with blades MAGNUM 5 MADE IN EUROPE ...

Page 18: ...ces and installation conditions are provided which needs to be taken care 7 2 1 PERMISSIBLE WIND CLASS FOOTPRINT AND MINIMUM CLEARANCES For information on local wind classes please contact the responsible au thorities or your nearest meteorological office The place of use must be free of obstacles alternatively the wind turbine must be erected with a sufficient height refer to Fig As this is speci...

Page 19: ...Ask a qualified structural engineer for advice regarding the optimal The soil must have a sufficient load bearing capacity The size and structure of the foundation depend on the soil characteristics MAGNUM 5 MADE IN EUROPE SCAN TO WATCH INSTALLATION VIDEO ...

Page 20: ...r of the necessary length to the 3 phase AC output cables at the wind tur bine output and make sure that you have properly electrically insulated them First of all remove the cables you have added by passing them through the MP After removing the cables from the outlet place your MAGNUM 5 wind turbine on the MP and tighten the fixing screws on the mast Place the blades on the flange in any order a...

Page 21: ...charge control unit with battery inverter input and make sure to screw the terminals tightly If you are using your charge control unit in Battery mode you should adjust the maximum voltage with the help of the potentiometer on it The maxi mum voltage setting is made to protect the system and to activate the auto matic braking system when the wind speed reaches the capacity to produce the voltage v...

Page 22: ...22 7 PRE USE PREPARATION TURBINE BODY ASSEMBLY PROCEDURE BASE ROD BOTTOM FLANGE TOP FLANGE MAGNUM 5 MADE IN EUROPE ...

Page 23: ...23 7 PRE USE PREPARATION WING AND TURBINE BODY ASSEMBLY PROCEDURE WINGS TURBINE BODY MAGNUM 5 MAGNUM 5 MADE IN EUROPE ...

Page 24: ...can be connected to the power grid using the inverter The cables from charge controller to the battery or the power grid will be DC connection Cable Lengths and cross sections should be as follows WARNING All work on electrical equipment must be carried out by a qualified electrician with the power switched off NOTE To ensue proper operation you must use an original TESUP charge controller Length ...

Page 25: ...er The brake is released The fast blinking red LED on the TESUP charge controller goes out The wind turbine system supplies power NOTE For Information on operating the charge controller refer to the separate instructions 8 2 RESTART AFTER EMERGENCY Make sure the risk has been removed Switch on the wind turbine system section 8 1 MAGNUM 5 MADE IN EUROPE ...

Page 26: ...9 2 TEMPORARY SHUTDOWN Switch on the brake The wind turbine is short circuited via the TESUP charge controller This type of shutdown can occur during the stormy weather when the wind speed is higher than 27 m s 9 3 PROLONGED SHUTDOWN Switch on the brake The wind turbine is short circuited via the TESUP charge controller MAGNUM 5 MADE IN EUROPE ...

Page 27: ...e work X Take steps to prevent the wind turbine system from being switched on again by unauthorized persons Interval Component Activity Daily Wind turbine Check for abnormal noises Rotor blades Check that the blades turn freely Tower Inspect for damage Yearly twice at end of winter or after extreme weather events Rotor blade Inspect for cracks damage and if necessary replace Treat with underbody p...

Page 28: ...nd turbine and the rotor blades regularly with commercially available wax products especially with sprays NOTE A wax film protects the surfaces of the wind turbine and the rotor blades from the weather and increases the efficiency of the blades MAGNUM 5 MADE IN EUROPE ...

Page 29: ...iring Wind turbine system Wiring electrical components Dispose of as electronic scrap Mechanical components Segregate prior to disposal WARNING Risk of injury due to unqualified dismantling e g Persons without suitable training Stored energy Breakage during dismantling Important note on dismantling and dis posal The system must be dismantled in the proper way by a suitably quali fied person 11 2 D...

Page 30: ...30 12 DECLARATION MAGNUM 5 MADE IN EUROPE DECLARATIONS ...

Page 31: ...SYMBOLS PAGE 9 PARTLIST TABLE PAGE 10 PARAMETERS PAGE 11 POWER CURVE PAGE 14 WIRING DIAGRAM PAGE 16 PERSONNEL REQUIREMENT TABLE PAGE 19 MOUNTING DETAILS PAGE 24 CABLE DETAILS PAGE 27 INSPECTION TABLE PAGE 29 DISPOSAL DETAIL TABLE MAGNUM 5 MADE IN EUROPE ...

Page 32: ...32 14 NOTES NOTES ...

Page 33: ...33 HEADQUARTERS TESUP HEADQUATERS 22 SUTTON LANE NORTH CHISWICK LONDON W4 4LD UNITED KINGDOM ...

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