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Instruction manual

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testo 330-1, -2, -3 / testo 330-1 , -2

Flue gas analyser

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Summary of Contents for 330-1

Page 1: ...Instruction manual en testo 330 1 2 3 testo 330 1 2 Flue gas analyser...

Page 2: ...ould be caused if the the specified precautionary measures specified precautionary measures are not taken Warning advice Caution Read the warning advice carefully and take Slight physical injury or da...

Page 3: ...steps e g calling up a func tion Example Calling up the Flue gas function Short form Measurements Flue gas 1 2 3 4 5 Steps required 1 Open main menu 2 Select Measurements menu 3 Confirm selection 4 S...

Page 4: ...1 6 Components 12 C 1 7 Carrying strap barcode pen holder 13 C 2 Modular flue gas probe 14 D Commissioning 15 E Operation 16 E 1 Mains unit rechargeable battery 16 E 1 1 Changing the battery 16 E 1 2...

Page 5: ...F 1 3 Alarm limits 29 F 1 4 Start Keys edit 29 F 1 5 Date Time 30 F 1 6 Language 30 F 2 Sensor settings 30 F 3 Fuels 32 G Measuring 33 G 1 Preparing measurements 33 G 1 1 Zeroing phases 33 G 1 2 Using...

Page 6: ...g additional filter 49 I 5 Cleaning the modular flue gas probe 50 I 6 Changing the thermocouple 50 J Questions and Answers 51 K Technical data 52 K 1 Standards and inspections 52 K 2 Measuring ranges...

Page 7: ...d for higher temperatures Open the measuring instrument only when this is expressly described in the Operat ing Instructions for maintenance purposes Carry out only the maintenance and repair work tha...

Page 8: ...measuring instrument is approved for measurements under the German regulations on immissions protection 1 BImSchV The following tasks can also be carried out with the testo 330 Regulating the O2 CO a...

Page 9: ...trap on rear Fixing eyelets for carrying strap left and right Display Magnetic holders on rear Strong magnets Damage t to o other m magnets Keep safe distance from products which could be damaged by m...

Page 10: ...activated C 1 3 Display Depending on the menu that is active the display shows a variety of elements Header active in all views Warning symbol only if there is a device error the device error is disp...

Page 11: ...en in grey type Function keys for entering commands Measuring view Active menu depending on the chosen function Additional information e g activated fuel date and time Scroll bar Display field for rea...

Page 12: ...or automatic furnaces Infrared interface IrDA connection to Testo printers Pocket PC C 1 6 Components Rechargeable battery Measuring gas pump Slot for CO measuring cell Slot for O2 measuring cell Slot...

Page 13: ...two holders on the inside of the service cover 5 Attach the service cover and engage it in place 2 Engage the carrying strap clip in the fixing eyelets on the side of the device Note the guide groove...

Page 14: ...filter chamber with window and particle filter Probe handle Connecting cable Connecting plug for measuring instrument Probe module lock release Probe module Placeholder Abgassonde tif C Product descr...

Page 15: ...ed to commission the product Remove the protective film from the display The measuring instrument is supplied with a rechargeable battery already fitted Charge the battery up fully before using the in...

Page 16: ...ket via the mains unit The instrument must be switched off Change the rechargeable battery within 60 minutes so that device settings e g date time are not lost 1 Place the measuring instrument on its...

Page 17: ...to the documentation enclosed with the charging station Battery care If possible always discharge the battery and recharge it fully Do not store the battery for long periods when discharged The best s...

Page 18: ...n at the flue gas socket is carried out continuously It is possi ble to change the probe sensor even while the measuring instrument is switched on Connect flue gas probes gas pressure adapters tempera...

Page 19: ...the condensate does not run over the housing Condensate in gas path Damage t to m measuring c cells a and f flue g gas p pump Do not empty condensate trap while pump is operating 1 Hold the measuring...

Page 20: ...er plate and replace it with a new one 0554 3385 3 Fit the filter chamber and lock it Turn gently clock wise E 4 Basic operating steps E 4 1 Switching the measuring instrument on The start screen is d...

Page 21: ...n The chosen function is shown with a grey background 2 Confirm selection The chosen function is opened E 4 3 Entering values Some functions require values numbers units characters to be entered Depen...

Page 22: ...ed to a protocol printer via the infrared interface the printer that is to be used must be activated see Printer p 28 E 4 5 Saving data Data are saved either via the function key or the function field...

Page 23: ...ment off Unsaved readings are lost when the measuring instrument is switched off Possibly The pump starts and the measuring cells are rinsed until the shut off thresh olds O2 20 other parameters 50 pp...

Page 24: ...cations were created Restore list Activating a location Select the location The location is activated and the Measurements menu is opened Printing displaying protocols If automatic furnace data are st...

Page 25: ...splayed A gas path check testo 330 2 3 testo 330 2LL can be carried out The status of the measuring cells and device errors which have not yet been rectified can be viewed Calling up the function Inst...

Page 26: ...nrectified errors are displayed View next previous error Viewing sensor diagnosis 1 Sensor check Possibly Gas zeroing 30 s 2 Select measuring cell The status of the measuring cell is displayed OK OK E...

Page 27: ...mperature C F DP Flue gas dew point temperature C F P Differential pressure mbar hPa mmW inW Gasfl Gas flow rate m3 h l h GasP Gas burner output kW OilFl Oil flow rate kg h Oil p Oil pressure bar OilP...

Page 28: ...t F 1 2 Printer The headers lines 1 3 and the footer for the printout can be set The printer that is used can be activated Calling up the function Inst settings Printer Setting the printed text 1 Prin...

Page 29: ...m signal as required Saving settings OK Save input F 1 4 Start Keys edit How the function keys are configured depends on the chosen function Only the func tion keys in the start screen shown when the...

Page 30: ...the language Select Deutsch or Englisch o or Select German or English F 2 Sensor settings NO2 addition and shut off thresholds for protecting the measuring cells can be set Recalibration can be carrie...

Page 31: ...suring cells should be checked and recalibrated as required Have the check recalibration carried out by a Testo qualified service centre Dangerous gases Danger o of p poisoning Observe safety regulati...

Page 32: ...Activating fuel Select the fuel Setting coefficients 1 Optional To reset all coefficients to default values Default values 2 Select the coefficients Optional To reset the chosen coefficients to defaul...

Page 33: ...via this probe Gas zeroing The first time a gas measuring function is called up after the instrument has been switched on the measuring cells are zeroed testo 330 1 3 testo 330 1LL The flue gas probe...

Page 34: ...probe must be in the centre of the flue gas flow Align the flue gas probe so that the tip is in the centre of the flow area of the highest flue gas tem perature G 1 3 Configuring the reading display O...

Page 35: ...d Select the fuel Measuring 1 Start measuring Reading C CO u undiluted If a separate measurement of CO undiluted has not yet been carried out this value is calculated using the readings of the flue ga...

Page 36: ...opy the reading to the Flue gas menu The Measurements menu is opened G 2 3 BImSchV testo 330 3 testo 330 2LL Two different prescribed measurement sequences can be performed in the BImSchV menu They ar...

Page 37: ...uence 3 Start the measurement sequence The qA menu is opened 4 Start qA value measuring The three qA values are measured one after the other 25s respectively The mean value of the three qA measurement...

Page 38: ...ings To save readings G 2 4 CO undiluted A multi hole probe 0554 5762 must be connected Calling up the function Measurements CO undiluted Measuring 1 Start measurement Possibly Gas zeroing 30 s The re...

Page 39: ...measure ment values of a flue gas measurement In the menu Memory Location the smoke count WTT values can be displayed in the measurement program printed or trans ferred to a Pocket PC PC OK Copy read...

Page 40: ...erential temperature The difference temperature set 0554 1204 must be connected Calling up the function Measurements Differential temp Measuring 1 Start measurement The readings and the calculated tem...

Page 41: ...el is a gas Calling up the function Measurements Gas flow rate Measuring 1 Enter the duration of measurement Sample time Enter the value 18 or 36s 2 Start measuring Observe the counter reading of the...

Page 42: ...k detection Gas is detected during leak detection the gases are not measured A gas leak probe 0632 3330 must be connected Please refer to the documentation enclosed with the gas leak probe Calling up...

Page 43: ...uring the zeroing phase Only open the sealing cap for the period of measurement When using ambient CO probe 0632 3331 or a flue gas probe note that The probe must be located in fresh air CO free durin...

Page 44: ...pressure a and h height 1 From height Barometric Set the value 2 Altitude Set the value 3 OK Save input Measuring 1 Start measuring Possibly warming up phase up to 30s The reading is displayed An alar...

Page 45: ...ontrol Option Display type and version of the adapter 3 The data are read from the automatic furnace An update of the data takes place every 30s at the latest this is dependent on the automatic furnac...

Page 46: ...list Taking readings over into the menu Flue Gas The readings are not presented in the display in the menu Flue Gas they can be stored with the readings from a flue gas measurement stored in a measur...

Page 47: ...inter p 28 Data are printed out via the function key The function is only available if a print out is possible H 2 PC Pocket PC Data transfer to a PC requires the Measuring instrument PC connecting ca...

Page 48: ...easuring instrument on its front 2 Remove the service cover Take hold of it at the markings arrows using the index fin ger and thumb press slightly fold up and remove 3 Pull hose connections from the...

Page 49: ...dded protection should problems occur with the particle filter in the flue gas probe The additional filter is very rarely contaminated if the measur ing instrument is used normally Check the additiona...

Page 50: ...Fit a new probe module on the handle and engage it in place I 6 Changing the thermocouple 1 Release the probe catch by pressing the key on the probe handle and remove the probe module 2 Remove the the...

Page 51: ...battery capacity Battery was often not fully discharged Discharge battery fully until instrument appears faulty charged switches off by itself and then charge fully Failure report Gas output closed E...

Page 52: ...m amCO via 0 2 000 ppm 10 ppm at 0 100 ppm 1 ppm 35s flue gas probe 10 of reading at 101 2 000 ppm amCO via 0 500ppm 5ppm at 0 100ppm 4 1ppm 0632 3331 5 of reading at 101 500ppm 4 NO NOlow 0 300 ppm 2...

Page 53: ...tery block 3 7V 2 4Ah Mains unit 6 3 V 1 2 A Dimensions L x W x H 270 x 90 x 65 mm Weight 600g excluding battery Memory testo 330 1 2 testo 330 1LL 200 locations testo 330 3 testo 330 2LL 400 location...

Page 54: ...0 000 0 00 Vol 0 Vol 1 Fuel specific factor 2 Default setting K 4 2 Calculation formulae C Ca ar rb bo on n d diio ox xiid de e CO2 C02max Maximum carbon dioxide specific to fuel 21 Oxygen level of ai...

Page 55: ...em mp pe er ra at tu ur re e FTP FH20 Flue gas specific water vapour level in Vol PAbs Absolute pressure in mbar hPa Conversion of ppm in mg m3 C Ca ar rb bo on n m mo on no ox xiid de e CO mg m3 x CO...

Page 56: ...shaft module 700 mm 1 000 C thermocouple 1 0 mm probe shaft diameter 6 mm 0554 8765 Spare thermocouple for module 0554 9760 0554 9762 0430 9760 Spare thermocouple for module 0554 9761 0554 9763 0430 9...

Page 57: ...ed 0390 0090 NOlow measuring cell 0390 0094 NO measuring cell 0390 0074 Cases Service case high 0516 3331 Service case flat 0516 3330 Printers Desktop printer 0554 0547 IrDA fast printer incl recharge...

Page 58: ...CO measurement Ambient CO p 43 x x x Carry out ambient CO2 measurement Ambient CO2 p 44 x x x Read automatic furnace Burner control p 45 Memory Location x x x Create new location New location p 23 x...

Page 59: ...x x Set language Language p 30 Sensor settings x x x Enter NO2 addition NO2 addition p 30 x x x Set sensor protection Sensor protection p 30 x x x Perform recalibration Recalibration p 30 Fuels x x x...

Page 60: ...testo AG Postfach 11 40 D 79849 Lenzkirch Testo Stra e 1 D 79853 Lenzkirch Telephone 49 0 7653 681 0 Fax 49 0 7653 681 100 E Mail info testo de Internet http www testo com 0971 3300 04 T dr 18 08 2006...

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