TestEquity 123H Operation And Service Manual Download Page 66

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Chapter 8 – Maintenance

Page 8-16

TestEquity 123H Temperature/Humidity Chamber

Major Electrical Parts

Description

Mfr

Mfr Part No.

Ref #

Part #

Qty UOM

Air Heater

CUSTOM

200277

HT1

200277

Arc Suppressor

ITW Paktron

104MACQRL150

AS1-9

200296

Audible Alarm

Floyd Bell

MC-09-201-Q

AL1

200005

Circulator Motor Kit

CUSTOM

FM2

100585

Contactor, 1 Pole, 30A, 120V Coil

Hartland Controls HCC-1XT02AA

C1-4

200237

Heat Limiter

Thermodisc

G5A01240C

200070

Humidifier Heater

CUSTOM

222395

HT2

222395

Humidity Sensor

Vaisala

HMM100

RHS

200320

Limit Controller

Watlow

PM6L1AJ-AAAABAB

TCR2

200301

Line Cord

Intl. Config.

80560

200205

Pilot Light

Chicago Miniature 6063-001-534R

PL1-4

222280

Relay, Octal DPDT 10A 120VAC

Idec

RR2P-UCAC120

CR1-6

200292

Relay, Solid State 5A

Omron

G3NA-205B-DC5-24

SSR9-12

200032

Relay, Solid State, 10A, 24VDC In Omron

G3NE-210T-US DC24

SSR1-3

200177

Relay, Solid State, 10A, 5VDC in

Omron

G3NE-210T-US DC5

SSR4-7

200129

Resistor, 1 kohm, 25W

Vishay / Dale

RH0251K000FE02

200295

Lamp

Philips

T22, 125-130V, 15W, E14

LT1

200203

Switch

Carlingswitch

LRA211-RA-B/125N

SW1, 3

200023

Switch, ON-OFF-ON

Carlingswitch

RC911-RA-B-0-N-XLR1

SW2

200275

Temperature/Humidity Controller

Watlow

F4DH-CKCC-01AC

TCR1

200084

Timing Module, Off Delay, 60 Sec Airotronics

TH3ML1060SC

TM2

200244

Timing Module, On Delay, 30 Sec

Airotronics

THCU30SC

TM1

200287

Transformer, 20VAC

Hammond

166D20

TR1

200087

Chart Recorder Option

Recorder, 2 Pen, 10"

Honeywell

DR4302-0000-G0100

RCD1

200098

Paper, -90 to 210 C, 0 to 100

Graphic Controls 32002974 (Custom)

200155

Pen, Purple, Six Pack

Honeywell

30735489-007

200097

Pen, Red, Six Pack

Honeywell

30735489-002

200099

Summary of Contents for 123H

Page 1: ...F4 Controller and EZ Zone Limit HMM100 Humidity Sensor W100 Water Recirculation System Serial Number 230232 and above Operation and Service Manual TestEquity LLC 6100 Condor Drive Moorpark CA 93021 Su...

Page 2: ......

Page 3: ...__________________________________ 3 3 Humidity Light ________________________________________________________________________ 3 3 Loading the Chamber _________________________________________________...

Page 4: ...ilencing the Audible Alarm______________________________________________________________ 5 2 Protecting an Energized Test Sample _______________________________________________________ 5 3 Chapter 6 F...

Page 5: ...ed Spare Parts _______________________________________________________8 15 Major Electrical Parts ___________________________________________________________8 16 Major Refrigeration Parts_____________...

Page 6: ......

Page 7: ...l hazard symbol 2 precedes an electric shock hazard CAUTION or WARNING statement Installation Safety Notices 2 WARNING The power cord is equipped with a NEMA 5 20P grounded polarized plug To prevent a...

Page 8: ...ify the setup values unless you thoroughly understand what you are doing If there is any doubt please call TestEquity before proceeding CAUTION NEVER select Full Defaults in the Series F4 Controller s...

Page 9: ...corrosive vapors or substances WARNING This chamber is NOT a curing oven There are NO provisions for venting fumes WARNING The chamber door must remain closed while the chamber is operating If you nee...

Page 10: ......

Page 11: ...emove the retainer Keep in mind that there is also Velcro that holds the retainer in place Place the retainer in the front of the pallet on the floor 5 Locate the two ramps under the chamber and remov...

Page 12: ...a high temperature The chamber must be on a solid and level floor Allow enough space around the chamber to permit serviceability and the removal of the service access panels which are located on each...

Page 13: ...m is enabled keeping the supply line pressurized at all times Detailed assembly pictures are shown on the next page 1 Attach filter cartridge Use clamp provided on each end of filter to prevent leakin...

Page 14: ...ctions to chamber Plug the pump power supply into receptacle on the back of the chamber The drain tube from the chamber must not be submerged in the water Bottom of Filter Top of Filter Clamp Clamp Re...

Page 15: ...either a single set point controller or as a programmable profile controller The F4 Controller automatically turns the refrigeration system on or off based on the demand for cooling Summary of Chambe...

Page 16: ...ber functions are enabled See page 4 7 for instructions on how to control the events in manual mode In profile mode Event 1 is named CONDITION CAUTION Remember to set DigitalOut 1 Event Output1 to On...

Page 17: ...er will cool in single stage mode one compressor running Humidity Light The Humidity Light will illuminate when the F4 Controller turns on the humidifier heater to maintain the workspace humidity The...

Page 18: ...used to remove power to your test sample if the Limit Controller s temperature limits are exceeded CAUTION To prevent damage to your test sample and the chamber s compressors do not exceed the live l...

Page 19: ...d below 7 C However if you have a source of GN2 gaseous nitrogen or Dry Air you can use the Purge system to eliminate moisture condensation at low temperatures Internal Test Fixtures Some applications...

Page 20: ......

Page 21: ...operating conditions Improper modifications to these setup values can result in erratic performance and unreliable operation Do not attempt to modify the setup values unless you thoroughly understand...

Page 22: ...ge the value or make a choice with the or key 4 Press the key to enter the value or choice 5 Repeat until you return to the original list The key again saves the value and proceeds to the next paramet...

Page 23: ...p Type Displayed if running a profile the type of step Target SP1 Displayed if running a profile the target temperature during a ramp step Target SP2 Displayed if running a profile the target humidity...

Page 24: ...he current set point indicated below 3 Press the or key to change the temperature set point value 4 Press the key once to enter the new temperature set point You are now back to the Main Page Main Pag...

Page 25: ...idity mode To Enable or Disable the Humidity Mode in static set point mode 1 The F4 Temperature Controller must first be on the Main Page Press the or key to position the Cursor next to the DigitalOut...

Page 26: ...4 2 Achievable Range of Temperature Humidity Conditions Humidity Mode Considerations The Humidity mode is enabled through Event 2 Digital Output 2 in the F4 Controller Event 2 should ONLY be ON if you...

Page 27: ...ure Humidity Controller TestEquity 123H Temperature Humidity Chamber Page 4 7 prompt on the F4 Controller Be patient if the Humidity Light is ON the humidity will eventually begin to rise after this i...

Page 28: ...Digital Output 1 is named CONDITION Remember to set CONDITION to On in all programmed steps when the chamber is to be operational To Enable or Disable all chamber functions in static set point mode 1...

Page 29: ...he Event Outputs 4 through 7 are available for customer use Event Assembly The Event Assembly contains four solid state relays to control AC operated devices such as power to a test sample The solid s...

Page 30: ...area Do not open the chamber door with the GN2 flowing GN2 Gaseous Nitrogen Installation Connect a supply of GN2 with a maximum pressure of 100 psig to the 1 4 inch FPT fitting which is designated PU...

Page 31: ...umidification system It will cycle on off as the workspace humidity approaches and reaches the low humidity set point or whenever dehumidification is necessary For low humidity control below 10 C Turn...

Page 32: ...ostart Step The use of an Autostart step in a profile is optional Autostart pauses a profile until the specified date or day and time of a 24 hour clock Define the Autostart by choosing Day of the wee...

Page 33: ...er temperature can reach 55 C just from heat generated by the fan and even higher if your test sample is energized If you want to turn the chamber off at the end of a profile see System Enable Functio...

Page 34: ...ame space into the next screen Press to save the name of the profile Choose to Name _____ No Yes Enter Profile Name _ PROFILE1 Adjusts Char Save Changes 4 Choose the step type There are five step type...

Page 35: ...o set CONDITION to On in all programmed steps when the chamber is to be operational Profile Key The Profile key initiates the profile mode You can also hold resume or terminate a running profile with...

Page 36: ...tep When a profile is resumed in a soak step the new set point value will be used as the soak value for the time remaining in the step How to Terminate a Running Holding Profile 1 Press the Profile ke...

Page 37: ...rs and make any desired changes Edit Step __________ Step 1 Ramp Time Step 2 Soak Step 3 Ramp Time 6 To insert a step Choose Edit Profile see step 4 above Press the or to scroll through the number of...

Page 38: ...l of 100 cycles 8 After all cycles are completed establishes the condition to end on Goes to 23 C at a controlled rate of 2 C per minute Test sample is turned OFF via Event 4 9 End of program Controll...

Page 39: ...re proceeding The correct values are documented in the Series F4 Controller Setup Parameters section of this manual CAUTION The Autotune PID function is not appropriate for use in this chamber Using t...

Page 40: ...to run software that uses the Modbus RTU protocol Each controller function has a register number which can be read or written to when applicable These registers are listed Chapter Seven of the Series...

Page 41: ...written by the manufacturer Watlow for a wide variety of applications and configurations Not all features or functions are applicable Only the capabilities of a model PM6L1AJ AAAABAA are applicable CA...

Page 42: ...than your actual chamber temperature set point to prevent nuisance tripping 5 Press the RESET Key to return to the Home Page 6 The upper display will show the actual chamber temperature while the lowe...

Page 43: ...er has a set of safety contacts that can be used to remove power to your test sample if the Limit Controller s temperature limits are exceeded The safety contacts are rated as follows Resistive 10 A 2...

Page 44: ......

Page 45: ...operating properly by following the procedure in How to verify the chamber performance How can I modify the chamber to cool faster Unfortunately there is little you can do to improve upon the designe...

Page 46: ...cy This is the ability of the F4 Controller to accurately display a temperature measurement when compared to a standard The controller display accuracy is 1 66 C However the total measurement accuracy...

Page 47: ...e you would like to use is qualified Can Should I put a filter in front of the condenser air inlet No TestEquity does not recommend this Just follow the maintenance procedures and clean the condenser...

Page 48: ......

Page 49: ...50 C 175 C 23 C 2 min 12 min 24 min 33 min ultimate 0 C 3 min 9 min 18 min 32 min 41 min ultimate 40 C 9 min 16 min 25 min 39 min 48 min ultimate 55 C 14 min 18 min 31 min 44 min 53 min ultimate 65 C...

Page 50: ...2 VDC 10 A max ON 0 2 VDC 50 mA sink max Internal supply 5 VDC 80 mA Communications EIA 232 and EIA 485 serial communications with Modbus RTU protocol Safety Agency Approvals UL c UL 916 listed File E...

Page 51: ...rvals Daily or As Needed Clean chamber interior and exterior Listen for abnormal noise or vibration Inspect the demineralizer cartridge if provided Every 3 Months Inspect the door seal Inspect the ref...

Page 52: ...es Being able to recognize changes from normal operating noises can be a valuable way to identify problems and prevent further damage Examples of noises to be aware of include Circulator motor and fan...

Page 53: ...a refrigerant line which could break 1 Unplug the chamber from the power source 2 Remove the side and rear panels 3 Inspect for signs of water leaks 4 Inspect for signs of refrigeration tubing abrasio...

Page 54: ...Light cycles ON OFF within approximately 12 minutes 6 The chamber temperature should slowly increase and stabilize to 85 C It should NOT overshoot beyond 85 C by more than a few tenths of a degree and...

Page 55: ...minutes 5 The chamber temperature should slowly increase and stabilize to 85 C It should NOT overshoot beyond 85 C by more than 1 0 C and the compressor should NOT need to turn ON at this point in ord...

Page 56: ...he chamber is in a very clean environment How to Drain the Humidity System 1 This procedure drains the water in the humidifier only not the water recirculation system 2 Wait at least 2 hours after run...

Page 57: ...as much as 2 66 C although it is typically better than 1 0 C The easiest way to verify the instrumentation accuracy is with an independent calibrated temperature sensor and display Place the sensor n...

Page 58: ...e the sensor How to Verify the F4 Controller s Input 2 Humidity Input Calibration The above assumes that Input 2 of the F4 Controller is in calibration Input 2 is configured for 0 to 20 mA 0 to 100 RH...

Page 59: ...lable Then the compressors or humidity system is on half heat of 500 Watts is available A fusible heat limiter HL provides failsafe protection against a catastrophic failure by opening the heater circ...

Page 60: ...ooling thermostatic expansion valve 11 senses the suction line temperature and injects liquid refrigerant to cool the suction return gas within safe limits The Low Stage uses refrigerant R 508B High p...

Page 61: ...Output 2 in the F4 Controller Also the chamber workspace must be between 7 C and 90 C If the chamber is outside this temperature range the F4 Controller s Alarm2 light will turn ON and the chamber wil...

Page 62: ...t cool at all 1 If F4 Controller light 1B is ON the DigitalOut prompt shows an 8 both compressors are OFF 2 If F4 Controller light 1B is ON the Cool light is ON Compressors are ON 1 Pressure switch PS...

Page 63: ...ler are as shipped from TestEquity and only occurs in cool mode 1 Re enter values as shipped from TestEquity 2 Control parameters may need to be changed for your unique test conditions 3 Solenoid valv...

Page 64: ...the cooling performance as outlined in How to verify the chamber performance NOTE If the F4 Controller is cycling Cool Light cycles on off the sightglass may appear 1 2 to 2 3 full This is normal R 50...

Page 65: ...eing out of service for even one day then you should purchase critical spare parts in advance Although most parts are standard and available from a variety of local distributors some parts are either...

Page 66: ...200292 6 ea Relay Solid State 5A Omron G3NA 205B DC5 24 SSR9 12 200032 4 ea Relay Solid State 10A 24VDC In Omron G3NE 210T US DC24 SSR1 3 200177 3 ea Relay Solid State 10A 5VDC in Omron G3NE 210T US...

Page 67: ...nfoss 068U2317 20 100471 1 ea Expansion Valve Suction Cooling Danfoss 068U202700 11 100314 1 ea Expansion Valve Suction Cooling Danfoss 068U2284 10A 180395 1 ea Filter Drier Danfoss 023Z5048 6 34 1005...

Page 68: ...e Only the capabilities of a model F4DH CKCC 01 as described on page A 7 of the Series F4 User s Manual are applicable Cascade Control as described on page 3 6 of the Series F4 User s Manual is not ap...

Page 69: ...on Cool Choose Cycle Time Fixed Time Cycle Time 10 0 sec Hi Power Limit 100 Low Power Limit 0 Alarm Output Main Page Go to Setup Alarm Output 1 Name HUM OVRTMP Alarm Type Process Alarm Source Input 3...

Page 70: ...circumstances The independent EZ Zone Limit Controller functions as the main system and product protection device Series F4 Set Lockout Parameters The Series F4 Controller has several levels of secur...

Page 71: ...L Sd Limit Sides both Alt high High only or LoW Low only L hY Limit Hysteresis 2 Change not recommended A ty Alarm Type oFF Do Not Change PAr1 Upper Display ACPu Alt none PAr2 Lower Display Lst Alt Lh...

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Page 73: ...anty by requiring the Purchaser to return the Equipment to TestEquity when such return is feasible The following parts are excluded from this limited warranty and are sold as is or are considered expe...

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Page 75: ...Chapter 10 Drawings TestEquity 123H Temperature Humidity Chamber Page 10 1 Chapter 10 Drawings...

Page 76: ......

Page 77: ...Electrical Subpanel Component Location Purge Subpanel Main Subpanel...

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TestEquity 123H, Operation And Service Manual, Page: 66 / 77

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