Tesmec PT1250 Handbook Download Page 10

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HYDRAULIC PULLER-TENSIONER PT1250

Manual: MI-PT1250-050-01-IT

Date: 06.11.2017

Author: AT

Page: 7 of

Dimensions:

length - 3736 mm

width - 2841 mm

high - 2260 mm

Dry mass:

3650 kg

The machine was equipped with engine KOHLER of the latest generation stage4 conforms to the latest

anti-pollution standards in force in Europe and in the rest of the world.

The main features of the engine are:

Diesel engine model

KOHLER KDI 2504 TCR

Displacement

2.5 liters

Aspiration

Common rail engine

Control

Electronic

Power

55 kW @ 2600 rpm

Cooling system

Water

Electric System

12 V

Panels with sound absorbing material for acoustic insulation.

MANUAL READING

For further analysis of DIESEL ENGINE KOHLER KDI2504 installed on the
PT1250 , read carefully the reference manual.

Summary of Contents for PT1250

Page 1: ...I In ns st ta al ll la at ti io on n o op pe er ra at ti io on n a an nd d m ma ai in nt te en na an nc ce e H Ha an nd db bo oo ok k Puller Tensioner Model P PT T1 12 25 50 0...

Page 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Page 3: ...PULLER TENSIONER Model PT1250 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Page 4: ...NS FOR THE OPERATOR CHARGED OF THE MACHINE MAINTENANCE 8 3 7 KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL 9 3 8 CONDITION OF USE 9 3 9 ACOUSTIC EMISSION 9 3 10 TEMPERATURE LIMITS FOR HYDRAULIC OIL 9 3...

Page 5: ...TRONIC CONNECTION 59 6 1 5 CONDITIONS OF ALARM WITH RELATED MACHINES 60 7 SAFETY CONDITIONS 61 7 1 SAFETY DEVICES 61 7 3 PERIODIC OPERATIONS 63 7 4 RESIDUAL RISKS 63 8 MAINTENANCE 64 8 1 GENERAL PRESC...

Page 6: ...ral education and acumen that can reasonably be expected from such operators Although the book provides information to operate correctly and also shows the residual risks of the operations this docume...

Page 7: ...symbol next to the present style and refer to actions or operations prohibited operator which can lead to dangerous situations for the exposed person ATTENTION The information characterized by the sym...

Page 8: ...rushing ARTS Crushing by moving parts Suspended loads MANUAL READING Information marked with the symbol by side and this style refers to the obligation for the operator to read this manual or the manu...

Page 9: ...command with automatic lever winder rear stabilizer front hydraulic control jack and attacks and for the anchorage to the ground The case comes in a rigid axle for towing at 30 km h and of a handbrake...

Page 10: ...ti pollution standards in force in Europe and in the rest of the world The main features of the engine are Diesel engine model KOHLER KDI 2504 TCR Displacement 2 5 liters Aspiration Common rail engine...

Page 11: ...nstruction manual or indicated on the machine f The working area of the operator has to be cleaned from possible oil or liquids wastes and free of materials or equipment that may be considered as on o...

Page 12: ...given to another user i The instruction manual must be kept in a sheltered and dry place ATTENTION Present manual belongs exclusively to the manufacturer The reproduction event partial of the text is...

Page 13: ...pment ATTENTION is not allowed to install on board radio equipment These could create electronic equipment malfunctions putting the personnel at serious risk 3 12 RESPONSIBILITY The use of the machine...

Page 14: ...regulatory framework 2006 42 CE Norm referring to the laws of the machines 2014 30 UE Norm referring to the laws of the electromagnetic compatibility If the machine is commercialized outside the C E...

Page 15: ...ompared to the mass to be lifted and have to be connected to the proper elements foreseen on the machine For lifting of individual units refer to the corresponding table During machine lifting operati...

Page 16: ...rews cardboard and or paper polyethylene extensible film adhesive tape 4 3 UNPACKING When receiving the machine verify the integrity of the package advise immediately the manufacturer and the person i...

Page 17: ...rifying if the ground grants the foreseen stability support and anchoring The machine has to be placed in a distance from the first pylon or trestle for the rope passage or conductor included between...

Page 18: ...carried out anchoring and the machine settling It is better to have the rear anchoring slightly released so that the machine can freely settle f put the anchoring ropes under tension using the suitab...

Page 19: ...correct operation of the emergency buttons and of the safety devices The close examination of these provisions the instructions in the user s manual and take perfectly aware of the safety devices and...

Page 20: ...17 of 69 5 4 CONTROL PANEL and RADIO CONTROL The machine it is controlled through a dedicated remote control positioned near the bull wheels 7 Touch Display Printer Connection Radio control receiving...

Page 21: ...ol panel are described in the enclosed table 3 The machine features a radio remote control for stringing operation Machine Control Joystick Pull Force Control Reel Winder Control for manual use Emerge...

Page 22: ...WHEEL 1 OPEN Led 3 NEGATIVE BRAKE REEL ELEVATOR 1 OPEN Led 4 OPERATING MODE PULLER TENSIONER REVERSE FROM THAT SET Led 5 ROPE CLAMP 2 OPEN IF PRESENT Led 6 NO ATTIVE Led 7 NO ATTIVE Led 8 NO ATTIVE Le...

Page 23: ...elevator circuit pressure value Pull control and machine reel elevator pressure page in TENSIONER configuration This page allows the operator to control the pull value on the machine and set the desir...

Page 24: ...io control display is equipped with a bar for signaling an alarm or various machine functions P1 GENERAL WARNING P2 MACHINE ALARM P3 WORKING MACHINE CONFIGURATION PULLER OR TENSIONER P4 ALLARMS FROM D...

Page 25: ...and on the transmitter remote control Remote control CONNECTED Remote control DICONNECTED Remote control OFF In the follow step it is described the procedure to connect the radio remote control on the...

Page 26: ...9 2 Turn On the radio remote control Rotate the switch to ON position 3 Push the green button on the radio remote control Green button to connect on the machine 4 Check the status of the remote contro...

Page 27: ...iliary cable connect to the transmitter unit MANUAL READING For further analysis about AUTEC remote control allow on the PT1250 read carefully the reference manual The operator also can check the stat...

Page 28: ...AKE the bull wheel will continue to move but there will be an audible alarm which will signal the connection to the machine To reconnect the radio control simply repeat the above points On the radio c...

Page 29: ...n display which contains all the commands and options available machine These are enclosed in three main menus identified by the symbols shown at the bottom right and where you can find several sub me...

Page 30: ...mometer Displays the pull set and the actual shooting on the machine depending on the choice of configuration work by the operator The machine can work in the following configurations Puller Puller on...

Page 31: ...chine configuration TENSIONER machine configuration FINE PULLER machine configuration FINE TENSIONER machine configuration BLUE ARROW indicates the CURRENT pull value in KN on the reference scale RED...

Page 32: ...LL WHEELS CIRCUIT CLOSED 2 Stringing speed it is displays the speed in KM H or miles h which is string or recovered the rope or wire 3 Strung meters it is displays how many meters or feed of conductor...

Page 33: ...bull wheels excluding the reel elevators circuit This operation can be useful in the process of loading of the conductor on the machine and allows the operator to lock the rotation of the reels on th...

Page 34: ...menu On the right side of the main work screen lists the available machine menu PULL RECORDER Menu identified with the symbol MACHINE SERVICES Menu identified with the symbol MACHINE SETTING Menu ide...

Page 35: ...at this point the name of the recording will be displayed at the center of the screen Pressing the button you can view recorded data during the stringing operations In the recorded files are displaye...

Page 36: ...nterval expressed in meters Conductor Diameter Diameter or rope conductor Type of real time Log Two printing modes are available OFF Record only and no snapshot BW1 If the printer is connected to the...

Page 37: ...u The screen allows you to scroll through the options available to the machine and allows control through the functions shown in the left column By the symbol you can scroll through the available menu...

Page 38: ...HYDRAULIC PULLER TENSIONER PT1250 Manual MI PT1250 050 01 IT Date 06 11 2017 Author AT Page 35 of 69 Rope clamp Control Rope clamp opening Rope clamp closing Sub menu EXIT ROPE CLAMP FRONT PLOUGH...

Page 39: ...ol found on the right column of the screen It is possible to select each of the sub menus through the corresponding buttons on the screen 7 of the remote control Oil type selection screen 1 Choosing t...

Page 40: ...asure 4 Selecting temperature units of measure 5 Data settings 6 Hour settings 7 Saving time and date set 8 Button to scroll through the different menus 9 Button to increase the selected menu 10 Butto...

Page 41: ...properly PIN output or input in card NOT managed PIN output or input enabled and not working Hardware problem detected PIN output or input NOT enables Hardware problem detected PIN output or input NOT...

Page 42: ...on displays values 128 o 256 or different values from those between 128 and 256 Rope clamp switch Regular Operation Central position and operating properly Regular Operation Rope clamp closing positio...

Page 43: ...creen controls With this button you can connect your radio controlled exclude commands activated screen 7 Activating one or more commands the machine s main screen will change and will be displayed on...

Page 44: ...the value of shooting 4 Decrease the value of shooting 5 Release circuit with bull wheels bull wheels virtual joystick 6 Recover with bull wheels circuit bull wheels virtual joystick 7 Display the Vi...

Page 45: ...ecreasing and resetting of these you switch on the remote control it is reported the need to perform maintenance and or control SPN engine available list It allows you to view the complete list of the...

Page 46: ...shown at the bottom right of the screen main work The ALARMS menu consists of four sub menus each of which is indicated by the symbol shown on the screen right column you can select each of the sub me...

Page 47: ...is highlighted by a code SPN and the IMF description of the same while in the right column of the list is given the start time and end error signaling ATTENTION The machine alarm history will be erase...

Page 48: ...reported by the diesel engine of the machine Each error is highlighted by the IMF SPN code and description of the same and in the right of the column shows the start and end of an error message INFOR...

Page 49: ...rol of the machine tab 3 In the 7 screen of the remote control you see the loading and setting of the list of controlled parameters for the maintenance of the machine The screen shown here to the side...

Page 50: ...mometer 0 a 50 KN or if you want to use a FINE scaling from 0 to 7 KN puller or from 0 to 12 KN as tensioner ATTENTION Never change the position of the shift lever without first discharging the line p...

Page 51: ...as a connecting kit consisting of two pipes Each of these pipes has to be connected to the proper rapid coupler making care to connect them properly otherwise the installation will not work Connect th...

Page 52: ...adio control button to move the reel elevator This button allows the operator to rotate the gantry holding closed the negative brake circuit of the bull wheels on screen button to move only the bull w...

Page 53: ...dynamometer will move to the desired value Simultaneously it will display the same value on the remote control screen c Adjust the pull on the branch of wire and or wire rope to the reel elevator by...

Page 54: ...harmful to the risks of negative brakes that have to endure at the time of their intervention to heavy load g For the release of the rope lead position up the command lever tab 9 pos 5 5 10 POINTS TO...

Page 55: ...cable the un used plugs on the first and on the last machine right and left must always be closed with the related caps To grant the continuous connection of the machines a special protection device...

Page 56: ...hines Between the dedicate button allows you to reach the menu dedicated to the machine connection through this menu you can set the machine number and connect the machine to the other machines by pas...

Page 57: ...n n 2 MACHINE STATUS N 1 SLAVE MACHINE N 1 NOT CONNECT TO MACHINE N 2 BETWEEN THE DEDICATED BUTTON BY MACHINE No 1 PUTS THE CONTROLS TO MACHINE No 2 STATUS MACHINE N 1 SLAVE CONNECT TO MACHINE N 2 MAC...

Page 58: ...and the operator is using the machine via the virtual panel control par 5 5 4 2 the machine dedicated screen will display the button dedicated to activating the speed synchronization between the diff...

Page 59: ...rated from the MASTER machine Speed control Joystick Pull adjusting control potentiometer Rope clamp selector Switch syncronizer When using connected machines the following controls must be operated o...

Page 60: ...NOTE Electronic synchronization can only be activated when the electronic connection is active 6 1 3 MANUAL ELECTRONIC SYNCRONIZER When electronic connection is active but automatic electronic synchro...

Page 61: ...5 p 9 you can make a small adjustment on the recovery speed of the single circuit depending on the value set on the master In this way the operator can manually adjust the height of the wire or wire a...

Page 62: ...button located on the side of each radio control Holding this button the operator can disconnect the single radio control temporarily resuming all the controls on the single machine WARNING Press and...

Page 63: ...chine turn off the emergency stop in the machine in an emergency and turn on the diesel engines of the individual machines CAN BUS DISCONNECTION BETWEEN MACHINES In the case of disconnected cables bet...

Page 64: ...t is absolutely forbidden the use of the machine without protecting timing cases or with damaged disconnected safety devices ATTENTION after a serious emergency use of the negative safety brake check...

Page 65: ...FF In case this indication appears see the alarm list in the dedicated menu THE MACHINE TURNS OFF ATTENTION In the event of Warning and Alarm see alarm list attached to the book itself ATTENTION use t...

Page 66: ...to min the risks the operator has to avoid any possible contact with the machine rotating units except for the control devices follow the anchoring indications described in the present manual respect...

Page 67: ...uids fuels and cooling liquids because injurious to health and potentially lethal 8 3 TYRES INFLATION PRESSURE Tires inflation pressure has to be 7 bars ATTENTION the non respect of tyres inflation pr...

Page 68: ...s to the circuit s components enters along with the oil if possible filter the oil with a 10 m filter d Replace the filter cartridge table 2 pos 14 after 500 working hours and thereafter every 1500 ho...

Page 69: ...the one in charge of maintenance besides wearing all the protection devices already shown in this manual must also wear a device for protecting respiratory organs 8 9 GREASING Grease 2 3 times per da...

Page 70: ...tor CN Hydraulic circuit Hydraulic oil CL ST1 ST Filter VF ST1 ST Reduction gear Oil CL ST1 ST Negative brake Disc Bull wheels greasing circuit Gears GR Front plow Cylinder GR Reel winder Chain transm...

Page 71: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature and...

Page 72: ...NSIONER PT1250 Manual MI PT1250 050 01 IT Date 06 11 2017 Author AT Page 69 of 69 10 ENCLOSED DOCUMENTS 10 1 TABLES 10 2 SYTEMS 10 3 OTHER DOCUMENTS Manual for engine use and maintenance Machine opera...

Page 73: ...NER MOD PT1250 TABLES 24035 Curno Bg via Trento 26 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 611218 Tel 0039 035 825024 Fax 0039 035 616323 Fax 0039 035 826375 E mail info tesmec it E mail in...

Page 74: ...HYDRAULIC PULLER TENSIONER PT1250 Table MI TN1250 050 00 IT Data 13 09 2017 Author AT Page 1 of 9 Table 1 Rope Charging...

Page 75: ...Data 13 09 2017 Author AT Page 2 of 9 Table 2 Bull wheels Lateral View 1 Front Plough 2 Roller for Reel Elevator Rope Passing 3 Front Wheel 4 Hydraulic Rope Clamp 5 Rear Stabilizers 6 Bull wheels 7 M...

Page 76: ...17 Author AT Page 3 of 9 Table 3 Power Unit Lateral View 1 Diesel Engine 2 Bull wheels gearbox 3 Gasoil Tank 4 Hydraulic Oil Tank 5 Control Panel 6 Rear Stabilizer 7 Manual Parking Brake 8 Tires 9 Sou...

Page 77: ...ngine Area 1 Machine Battery Removal 2 12V Battery 3 Muffler 4 Alternator 5 Air Radiator Diesel Engine Water 6 Filling plug coolant 7 Suction pipe 8 Air Filter 9 DOC Exhaust 10 Gasoil Filter 11 Oil Fi...

Page 78: ...or AT Page 5 of 9 Table 5 Hydraulic System Area 1 Hydraulic Engine Negative Brake Main Circuit Gearbox 2 Hydraulic Oil Filter 3 Gasoil Filling Plug 4 Metal Sheet for Diesel Tank Cleaning 5 Hydraulic O...

Page 79: ...a 13 09 2017 Author AT Page 6 of 9 Table 6 Hydraulic Gearbox 1 Hydraulic Engine 2 Negative Brake 3 Reduction Gear 4 Shift Lever Fine Stringing 5 Gearbox Oil Level 6 Gear Oil Filling Plug 7 Negative Br...

Page 80: ...IONER PT1250 Table MI TN1250 050 00 IT Data 13 09 2017 Author AT Page 7 of 9 Table 7 External Reel Elevator Connections 1 Hydraulic Oil to Hydraulic Head Delivery 2 Drainage 3 Hydraulic Oil to Hydraul...

Page 81: ...09 2017 Author AT Page 8 of 9 Table 8 Machine Control Panel 1 7 Control Display 2 Machine Ignition Key 3 Power Button Diesel Engine 4 Emergency Button 5 External Printer Connection 6 USB Input 7 Radi...

Page 82: ...l Elevator Circuit Pressure 3 Pull Settings 4 Rope Clamp Control 5 Bull wheels Movement Control 6 Page Management Display Button 7 Data Display 8 Alarm Led or Several Reports 9 Radio control Connectio...

Page 83: ...D PT1250 ENCLOSED DOCUMENTS 24035 Curno Bg via Trento 26 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 611218 Tel 0039 035 825024 Fax 0039 035 616323 Fax 0039 035 826375 E mail info tesmec it E m...

Page 84: ...quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no des...

Page 85: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

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Page 87: ...SHEET TOTAL SHEET DATE VERIFIED APPROVED DRAFTSMAN SIGNATURE WORKING ORDER CUSTOMER EQUIPMENT TESMEC UT EGPSchemiElettrici TESMEC PLOT TESATURA S01 LOG PROD AFS 521 050 S01 00141 DWG 01 02 03 04 05 06...

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Page 105: ...For Serial Number AFS52108744 AFS52108745 XT terminals are not availabe and all cables are wired directly...

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Page 127: ...s ID520233 Oil Pressure Too High ID520234 Over Max Rpm ID520235 Engine Oil Pressure Too High ID520236 Engine Water Temperature Too High ID520237 Connected machines are not of the same model ID520239 C...

Page 128: ...BW1 Gear Box Switch Inconsistent ID520317 BW1 Lock Unlock Negative Brake Switch Not In Correct Position ID520318 BW1 Auxiliary Pull Value Low ID520319 BW1 Pull Pressure Too High For Release ID520321...

Page 129: ...Pull Value Low ID520447 BW2 Pull Pressure Too High For Release ID520448 BW2 Pull Pressure No Reached ID520449 BW2 Release Function Not Permitted ID520450 BW2 Low Tensioner Active Function Not Permitt...

Page 130: ...Lock Unlock Brake Valve BW1 ID520512 S1 Pin 149 BWRotation Pull Trasducer Output Motor BW1 ID520513 S1 Pin 150 Fuel Level Sensor ID520515 S1 Pin 152 Boost Pump Pressure Pull Trasducer BW1 ID520529 S1...

Page 131: ...S2 Pin 137 Auxiliary Services Pull Trasducer BW2 ID520588 S2 Pin 139 BWRotation Pull Trasducer Input Motor BW2 ID520590 S2 Pin 141 Slow Speed Rotation Valve BW2 ID520591 S2 Pin 142 BW Rope Locker UnLo...

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