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TIAH64D MPU-24

22

MPU

Section 6 – Troubleshooting and FAQ

1. Why should I buy a Tesla™ Turbo Start™ System?

Tesla™ Turbo Start™ is a multi-functional system that are ideal for support of 24 Vdc aircraft.  Tesla™ manufactures 

various systems of different sizes and capacities that are man-portable, maintenance free and provide pure, dc power in a 

completely safe package.  Designed for Military applications, these systems are equally valuable in maintenance support at 

the main facility or in remote locations.  They are easily transported and air-portable. They will also provide 28.5 Vdc when 

the system is connected to the appropriate ac source.

2.  How does a Turbo Start™ work?

The Turbo Start™ combines state of the art power conversion electronics with our proprietary “dry cell” batteries.  The 

system’s electronics incorporate an intelligent charging system for the cells.  The cells are ideal for this application as they 

are non-spillable, absorbed electrolyte dry cells that are sealed, maintenance free and safe for air transport.

3.  How is Turbo Start™ used in Aviation Support?

There are many ways a Turbo Start™ will benefi t your operation.  By using it for pre-fl ight testing, you will avoid depleting 

the aircraft’s battery.  You can start the aircraft’s engine with the Turbo Start™ as well.  In the hangar, when connected to 

ac power, the Turbo Start™ will provide 28.5 Vdc for avionics testing and will also recondition and recharge the aircraft’s 

battery.  Another benefi t is the ability to fl y with the Turbo Start™ aboard your aircraft.  You may take the Turbo Start™ 

anywhere you travel, ensuring that you will always have power.

4.  How much power will my Turbo Start™ provide?

Depending on the system, the Turbo Start™ will provide anywhere from 1500 to 3500 peak starting amps, 10 to 400 

continuous amps dc and 23 to 96 hours of rechargeable power.  See our website (www.teslaind.com) to determine the 

proper Turbo Start™ for your needs.

5. Will a Tesla™ Turbo Start™ spool up a turbine engine?

Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™.  Not only will it eliminate hot starts, but 

it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the 

impedance from the starter/generator. It then provides the exact power required throughout the start-up curve.  

6. How many engine starts will my Turbo Start™ provide until it is depleted?

The Turbo Start™ back-charges, almost instantly, once the vehicle / aircraft is started and the generator is on line.  This 

“power fl ywheel” feature enables the Turbo Start™ to recharge itself right from the vehicle it started in less than 30 

seconds.  You can go down the line in your motor pool and start every 24V vehicle, without limit!

7. How do you prolong the life of the Turbo Start’s cells?

All you need to do is plug the unit in to the appropriate ac power outlet the system requires.  AC power will recharge the 

system and keep the cells healthy.  Users who regularly plug the system in can expect to get 5-7 years from their cells before 

they need to be replaced.  The recharging system will not overcharge the unit or produce excess heat.

8. Is it waterproof?

Water-resistant but not waterproof (See Environmental Section).

6.1 – Frequently Asked Questions

Summary of Contents for TIAH64D MPU-24

Page 1: ...TIAH64D MPU 24 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla...

Page 2: ...be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard All Gro...

Page 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Page 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Page 5: ...ations 5 2 5 Physical Dimensions 6 2 6 Airflow Ports 6 2 7 Operating Position 7 2 8 TIAH64D MPU Installation 8 2 9 Press for Capacity button and LED Status Indicator 9 Section 3 Operation Procedures 1...

Page 6: ...Unit Servicing 21 5 4 Packaging and Shipping 21 Section 6 Troubleshooting and FAQ 22 6 1 Frequently Asked Questions 22 23 Section 7 Performance Data 24 7 1 Purpose 24 7 2 General 24 7 3 Data Basis 24...

Page 7: ...nheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Page 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Page 9: ...r Ground Adapter with Grounding Mechanism Secured to Outlet Figure 1 3 3 Improper Ground Plug with No Grounding Pin The use of unapproved ac power will damage the unit Check the Input Voltage Selector...

Page 10: ...unit The TIAH64D s high capacity power cells and circuity are encased in a rugged titanium enclosure and are designed to replace the original batteries in the AH 64D Apache Helicopter The internal ci...

Page 11: ...s the 120 220 Vac line cord DC Output Receptacle 3 Provides output of 28 5 Vdc 10 Amps External AC Circuit Breaker 4 Protects the internal electrical circuit from damage caused by overload or short ci...

Page 12: ...phase 187 260 Vac 45 450 Hz or single phase 100 260 Vac 45 450 Hz 6 4 amps single phase 120 Vac 3 2 amps single phase 240 Vac 1 85 amps three phase 187 260 Vac 400 Hz 3 has the ability to charge batt...

Page 13: ...f the TIAH64D MPU 24 has been designed to efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In...

Page 14: ...e TIAH64D MPU 24 should be operated in the horizontal position as shown Figure 2 6 1 Make sure that the airflow is not obstructed from inlets Figures 2 7 1 2 7 2 and air outlet Figure 2 7 3 Figure 2 7...

Page 15: ...ttery location as per TM 1 1520 Longbow Apache IETM Install new screws Part Number NAS1801 4 16 retained washers and tighten See Figure 2 8 2 Attaching the Legacy Dummy Plug If equipped attach and loc...

Page 16: ...the faceplate 2 and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition the fan s should start operating when the button is...

Page 17: ...Consideration must be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficienc...

Page 18: ...or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold Hot Soaked Temperature Exposing the unit for one...

Page 19: ...ONLY Fog OK OK 3 7 Environmental If the unit is exposed to significant moisture preventive measures and precautions shall be taken to A Prevent accumulation of moisture on ac and dc connectors recepta...

Page 20: ...n removed from the battery compartment proceed to the next step Figure 3 9 1 AH 64 Apache Longbow Battery compartment highlighted in blue Figure 3 9 2 Battery Compartment Check Unit Charge State Befor...

Page 21: ...e indicating power cell state of charge Cooling fan will operate Ensure LED status indicator and cooling fan is operational prior to continuing Figure 3 10 1 Connecting TIAH64D to AC Power Supply Conn...

Page 22: ...emand converter output voltage will be regulated at 24 Vdc output and the last RED LED status indicator bar will illuminate NOTE When all LED status indicator bars illuminate both the converter and po...

Page 23: ...recharging system that will enable it to recharge when connected to an AC power source If the unit s power cells become fully discharged the unit should be recharged within 24 hours to ensure maximum...

Page 24: ...damaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TIAH64D MPU 24 s internal charger and the ac power cord furnished with the equipment...

Page 25: ...cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident pr...

Page 26: ...tal multimeter an example is shown in Figure 7 2 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become ro...

Page 27: ...gure 7 2 3 Next place the negative probe on the negative post The multimeter display should read approximately 28 5 Vdc 0 5 Vdc when power cells are fully charged and the unit is plugged into an appro...

Page 28: ...or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 Website www teslaind com www tesla1 com Email...

Page 29: ...u may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start will provide anywhere from...

Page 30: ...r one year of storage 13 How do I get my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the...

Page 31: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Page 32: ...TIAH64D MPU 24 25 7 Performance Data TIAH64D MPU 24 Output Voltage 7 6 Output Voltage...

Page 33: ...8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41 0...

Page 34: ...Old British Line Cord TI25000 005 England UK Line Cord TI25000 006 Swiss Line Cord TI25000 011 Australian Line Cord TI25000 200 Israel Line Cord TI25000 300 Denmark Line Cord For units with a fuse and...

Page 35: ...an Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Cameroon...

Page 36: ...Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Conti...

Page 37: ...Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S Af...

Page 38: ...000 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord Tahi...

Page 39: ...000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TES...

Page 40: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Page 41: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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