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8695 5522 / G 

NERTAMATIC 450 AC/DC

 

 

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NERTAMATIC 450 AC/DC POWER SOURCE 

No. W000315023 

 

 

 

EDITION:   EN 

Instructions for use 

REF.:

8695 5522 

 

REVISION:  G 

 

DATE:  

05-2018  

Original instructions

 

Summary of Contents for NERTAMATIC 450

Page 1: ...8695 5522 G NERTAMATIC 450 AC DC 1 NERTAMATIC 450 AC DC POWER SOURCE No W000315023 EDITION EN Instructions for use REF 8695 5522 REVISION G DATE 05 2018 Original instructions ...

Page 2: ...ns and manufacturing are in accordance with applicable European directives Please refer to the CE declaration enclosed to identify the directives applicable to it The manufacturer shall not be liable for any combination of parts not recommended by it For your safety please follow the non limitative list of recommendations and obligations a large part of which are included in the Labour Code Please...

Page 3: ...URCE NERTAMATIC 450 AC DC 3 CONTENTS A DESCRIPTION 5 B INSTALLATION 7 1 UNPACKING HANDLING 7 2 CONNECTION 9 C OPERATOR S MANUAL 10 FRONT PANEL CONTROLS 10 D MAINTENANCE 11 1 SERVICING 11 2 TROUBLESHOOTING 12 3 SPARE PARTS 18 PERSONAL NOTES 22 ...

Page 4: ...IGNATION PAGE Change fuse values 19 REVISION C 06 06 DESIGNATION PAGE To change logos REVISION D 11 08 DESIGNATION PAGE Complete update spareparts newoffer REVISION E 12 09 DESIGNATION PAGE Update 8 REVISION F 10 11 DESIGNATION PAGE Spare parts update REVISION G 05 18 DESIGNATION PAGE To change logos ...

Page 5: ...8695 5522 G NERTAMATIC 450 AC DC POWER SOURCE NERTAMATIC 450 AC DC 5 A DESCRIPTION ...

Page 6: ...current regulation system that can react at the speed of the arc It is cooled by a forced ventilation system Filters placed on the air inlets extend the life of the components of the power source when it is used in dusty environments The cooling air is taken in through openings in the side panels and the upper front door and then transferred to the rear by means of a fan NERTAMATIC 450 has several...

Page 7: ...ox straps You can now install the power supply either Remove the cover plate and protective cover cardboard with a fork lift truck or a pallet truck Disunite the power supply from the pallet 8 mm nuts or using the 2 slinging rings intended for that purpose with a crane or a lifting bridge Operator s protection Helmet Gloves Safety shoes ...

Page 8: ...d a longer life the power source location should be selected carefully The device should not be installed in places exposed to humidity high temperature or corrosive fumes Leave clearance of 500 mm around the sides and rear of the unit Make sure that the fan openings are not blocked Air enters into the machine through the front and the sides ...

Page 9: ...e the power source must be rewired accordingly Primary cable Primary auxiliary wiring CONNECTING NERTAMATIC 450 Remove the right side panel 10 mm key Wire the main transformer and the auxiliaries by means of terminal plates PAB1 PAB2 and PAB3 depending on the local supply voltage DO NOT FORGET THE AUXILIARY WIRING PAB3 Connect the power supply cable to the terminal plate right hand side of the con...

Page 10: ...ATIC 450 AC DC POWER SOURCE 8695 5522 G 10 NERTAMATIC 450 AC DC C OPERATOR S MANUAL FRONT PANEL CONTROLS WHITE indicator POWER ON BLACK button ON RED button OFF GREEN indicator IN SERVICE RED indicator FAULT ...

Page 11: ...y The frequency of this maintenance work is given on the basis of the production of one work station per day Maintenance should be more frequent if production is greater Your maintenance department may photocopy these pages so that it can follow up maintenance dates and operations tick as appropriate every 40 hours Check if the air filters are dirty clean them or change them NOTE use a vacuum nozz...

Page 12: ...NERTAMATIC 450 AC DC POWER SOURCE 8695 5522 G 12 NERTAMATIC 450 AC DC 2 TROUBLESHOOTING CHOPPER CONTROL BOARD ...

Page 13: ...dies Chopper control board L1 If off board power supply failed Call the After Sales Service dept Chopper control board L2 If off board power supply failed Call the After Sales Service dept Chopper control board L3 If off board power supply failed Check fuse F1 Call the After Sales Service dept ...

Page 14: ...NERTAMATIC 450 AC DC POWER SOURCE 8695 5522 G 14 NERTAMATIC 450 AC DC AUXILIARY SOURCE BOARD ...

Page 15: ...per OFF RI Allumée Présence Courant Pilote Eteinte Absence Courant Pilote ON Pilot Current OFF No Pilot Current Auxiliary source board faults Signs Item Causes Remedies Auxiliary source board 15V If off board power supply failed Check fuses F1 and F2 Call the After Sales Service dept Auxiliary source board 15V_A If off board power supply failed Check fuse F3 Call the After Sales Service dept ...

Page 16: ...NERTAMATIC 450 AC DC POWER SOURCE 8695 5522 G 16 NERTAMATIC 450 AC DC AC MODULE CONTROL BOARD OPTIONAL ...

Page 17: ... 15V_1 If LED off board power supply failed Call the After Sales Service dept AC module control source board 15V_2 If LED off board power supply failed Call the After Sales Service dept AC module control source board Safety If LED on Ventilation fault Ventilation off if the installation is idle Fan failed Check the air intake filters and check the operating of the ventilation pallet Normal behavio...

Page 18: ...PARE PARTS In order to avoid errors when supplying spare parts we recommend that you send us a copy of the page with the list of parts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment ...

Page 19: ...er HA3 W000148781 Capacitor unit for chopper DR2 W000154033 Power diode CONTROL CIRCUIT MV W000139660 Suction fan TR2 W000306220 Auxiliary transformer SA W000140149 Auxiliary source board K1 K2 K5 K6 W000147117 Auxiliary relay K4 W000147105 TIG Plasma contactor PF1 PF13 W000148213 Fuse holder 5 20 For parts order give the quantity required and put the number of your machine in the box below TYPE N...

Page 20: ...ontactor FL W000147169 Mains filter LM W000352128 Current sensor DR1 W000154033 Power diode AC W000315523 AC module optional CONTROL CIRCUIT BA W000352129 PC power supply unit EP W000138465 Pallet assembly MISCELLANEOUS G1 W000140153 NERTAMATIC power source filter assembly For parts order give the quantity required and put the number of your machine in the box below TYPE Number ...

Page 21: ... POWER CIRCUIT PF W000137850 Fuse holder 10 38 BUTTONS INDICATORS L W000137799 Lamp Fuse W000137844 2A 5 20 fuse W000147332 3A 5 20 fuse W000147333 16A 5 20 fuse W000366061 2A 10 38 fuse W000366055 6A AM 10 38 fuse W000366062 4A 10 38 fuse W000167156 10A 5 20 fuse W000108553 1A 5 20 fuse For parts order give the quantity required and put the number of your machine in the box below TYPE Number ...

Page 22: ...450 AC DC POWER SOURCE 8695 5522 G 22 NERTAMATIC 450 AC DC PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com ...

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