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TI1550 12-24-UAV GPU

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Section 2 – Product Overview

2.1 – Introduction

Thank you and congratulations on the purchase of your new TI1550 12-24-UAV GPU Ground Power Unit.  
This manual contains the complete operating instructions and procedures for the TI2560-12-24 Ground 

Power Unit.  The TI1550 12-24-UAV GPU serves as a stand-alone source of dc electrical power for aircraft 

systems and ground support maintenance operations.  Using a single 120 Vac power source, the TI1550 

12-24-UAV GPU provides regulated outputs of 14.25 Vdc at 20 amps continuous and 28.5 Vdc at 25 amps 

continuous.  For vehicle and aircraft starting, the 12 Vdc and 24 Vdc outputs can deliver up to 1500 peak 

amps.
The unit’s high-capacity power cells and circuitry are encased in a rugged enclosure.  This internal circuitry 

incorporates an intelligent recharging system that allows the TI1550 12-24-UAV GPU to rapidly recharge 

from any standard 110-130 Vac outlet receptacle.  The unit also comes equipped with independent dual 

outputs and built-in Charge Status Meters (via the “Push to Test” button) that also serve as recharge state 

indicators for both dc outputs. 

Figure 2.1.1 – TI1550 12-24-UAV GPU

2.2 – Indication of Terms: Shall, Should, and May

Within  this  technical  manual  the  word  “shall”  is  used  to  indicate  a  mandatory  requirement  for  proper 

operation and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred 

method of accomplishment. The word “may” is used to indicate an acceptable method of accomplishment.

Summary of Contents for TI1550 12-24-UAV GPU

Page 1: ...art Proven Tough Power Anytime Anywhere Tesla TI1550 12 24 UAV GPU User Manual Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www te...

Page 2: ...be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 09 22 2...

Page 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Page 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Page 5: ...9 2 9 AC Input Connector 9 2 10 24 Volt Output Connector 10 2 11 24 Volt Output Control Breaker 10 2 12 12 Volt Output Connector 10 2 13 Input Voltage Selector Switch 11 2 14 Push to Test Button and L...

Page 6: ...tion Questions 28 6 3 Basic Troubleshooting 29 30 Section 7 Performance Data 31 7 1 Purpose 31 7 2 General 31 7 3 Data Basis 31 7 4 Specific Conditions 31 7 5 General Conditions 31 7 6 Temperature Con...

Page 7: ...hrenheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum...

Page 8: ...ard WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not stri...

Page 9: ...r user or the unit is wet while the unit is connected to a power source If the unit has come into contact with water disconnect ac power from the ac source If AC Input Circuit Breaker has tripped due...

Page 10: ...perated during any fuel handling operation Power output is restricted to dc power only 1 5 Extreme Environments CAUTION Unit Damage Potential The unit s charger temperature switch automatically disabl...

Page 11: ...liver up to 1500 peak amps The unit s high capacity power cells and circuitry are encased in a rugged enclosure This internal circuitry incorporates an intelligent recharging system that allows the TI...

Page 12: ...Output Connector 4 Provides 24 Vdc to 28 5 Vdc 25 A 50 A peak 24 Volt Capacity Meter 5 Indicates the 24V battery charge state power output status 12 Volt Output Connector 6 Provides 12 Vdc to 14 25 Vd...

Page 13: ...rs of rechargeable battery power without ac 12 Volt Output 1500 peak starting amps 20 amps continuous 14 25 Vdc when plugged into ac power 43 amp hours 797 watt hours with ac power 23 amp hours 512 wa...

Page 14: ...internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme...

Page 15: ...erated in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake Figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 1 V...

Page 16: ...plug ac line cord on military unit 1 2 Wait for a minimum of 60 seconds 2 3 Reset breaker by pressing red button 3 4 Reconnect ac and dc connections to the unit Plug in ac line cord on military unit 4...

Page 17: ...24 Vdc output When pressed in it provides power to the 24 Vdc output connector Pulling it out will disconnect power If the current draw exceeds 50 amps the breaker will trip 2 12 12 Volt Output Conne...

Page 18: ...the screw Overtightening will damage the Selector Shield 2 13 Input Voltage Selector Switch The Input Voltage Selector Switch allows the unit to operate safely within the expected voltage range of eit...

Page 19: ...out ac power input or dc power output simply press the Push to Test button on the faceplate 2 and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the p...

Page 20: ...ting Procedures 3 1 Operating Procedures This section covers normal procedures and steps necessary to ensure safe and efficient operation of the unit NOTE When not in use the unit should always remain...

Page 21: ...move the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Col...

Page 22: ...of 0 30 inch 0 76 cm or continuously between 0 30 and 0 10 inch per hour OK OPERATION NOT RECOMMENDED Light rain drizzle or sleet Precipitation falling on a continuous basis between 0 10 inch and less...

Page 23: ...horts to detect any problems with the unit To do so you will need to set your multimeter to measure or resistance You can test to see if both DC Output terminals are isolated from the chassis ground a...

Page 24: ...wn in Figure 3 8 8 Next place the negative probe black on the negative post of the DC Output Connector mark with the symbol The multimeter display should read approximately 13 5 Vdc 0 5 Vdc with power...

Page 25: ...tructed from air intake and outlet See Section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI1550 12 24 UAV GPU 3 10 Transporting Unit The TI1560 can be carried for...

Page 26: ...plug with the receptacle Push forward while rotating the T handle one full turn clockwise Ensure DC power cable plug is fully seated into the GPU s DC Battery Receptacle The unit is now ready to safe...

Page 27: ...tage for powering avionics and lighting on most aircraft The GPU s ac to dc converter produces continuous amps of dc power depending on the size of the system CAUTION Unplug AC power cord before start...

Page 28: ...even if it is at Full Charge The unit will not overcharge or overheat If you received this manual with a new GPU When the Unit is fully charged the LED indicator should show a single steady green bar...

Page 29: ...he unit to be recharged from the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the...

Page 30: ...be damaged if recharged by NiCad or Lithium Ion battery chargers Power cells should only be charged by either the TI1550 12 24 UAV GPU s internal charger and the ac power cord furnished with the equi...

Page 31: ...oft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident...

Page 32: ...Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CE...

Page 33: ...Start aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Star...

Page 34: ...I get my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will exa...

Page 35: ...always running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for bet...

Page 36: ...m ac outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line...

Page 37: ...t put out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone voltage is less than 23 volts Cells...

Page 38: ...ance chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled...

Page 39: ...50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 4...

Page 40: ...TI1550 12 24 UAV GPU 33 7 Performance Data Maximum Output Current TI1550 12 24 UAV GPU 12 Vdc Output Voltage 7 7 Output Voltage 7 8 Maximum Output Current...

Page 41: ...TI1550 12 24 UAV GPU 34 7 Performance Data 7 9 12 Vdc Output Loading Curves...

Page 42: ...TI1550 12 24 UAV GPU 35 7 Performance Data 7 9 24 Vdc Output Loading Curves cont d...

Page 43: ...ice to find out more about our selection of cables Regular Line Cords TI25000 001 North American Line Cord TI25000 002 Italian Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old Brit...

Page 44: ...a Customer Service TI2005 238 Cobra Aviation Plug TI2005 078 Cobra NATO Connector NSN 6130 01 523 1270 CL IX TI2005 251 DC Aviation Plug Positive Negative Contact TI2005 250 DC Aviation Plug 3 slotted...

Page 45: ...opean Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Camer...

Page 46: ...ord Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Co...

Page 47: ...ean Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S...

Page 48: ...I25000 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord T...

Page 49: ...I16000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT...

Page 50: ...Email _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model _____...

Page 51: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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