background image

 

 
TN-18-16-001 R2 

 

Page 1 of 15

 

 

 

Inspect the Model 3 and Model Y HV Battery for Underside 
Damage 

Tech Notes are announcements that help to communicate and track new information about Tesla Service concerns. Such 
concerns may or may not be VIN specific.  These instructions assume knowledge of motor vehicle and high voltage 
electrical component repairs, and should only be executed by trained professionals. Tesla assumes no liability for injury or 
property damage due to a failure to properly follow these instructions or for repairs attempted by unqualified individuals. 

This Tech Note supersedes TN-18-16-001 R1, dated 12-Jun-20. Each content change is marked by a vertical line in the 
left margin. Discard the previous version and replace it with this one.  

Whenever the vehicle is raised, or if the customer has indicated possible damage, the underside of the vehicle, including 
the High Voltage (HV) battery, should be visually inspected for damage. HV battery damage may include:  

 

Dents, holes, cracks, or tears 

 

Corrosion or moisture accumulation 

 

Evidence of a previous thermal event, such as smoke residue, discoloration, deformation, melted seals, metallic 
platter, or abnormal odor 

 

Rupture or disassembly 

 

Coolant or electrolyte leakage 
 

  

NOTE:

 

 

If a vehicle is brought into a Body Shop with visible damage to the bottom of the HV battery, the Body Shop 

should contact Tesla: 

 

In Europe, Middle East, and Africa:

 Contac

[email protected]

.

 

 

All other regions:

 Contact your local Tesla Service Center. 

The Body Shop should not try to repair the HV battery damage. Only Tesla Service Centers should try to repair the 
damaged HV battery. 

 

 

TN-18-16-001 R2 

December 15, 2021 

 

Tesla, Inc. 

Technical Note 

Model: 

  

Vehicle System: 

 

Region: 

  

Model 3  

Model Y

 

16 - Battery System

 

All

 

Summary of Contents for Feature 3

Page 1: ...icle is raised or if the customer has indicated possible damage the underside of the vehicle including the High Voltage HV battery should be visually inspected for damage HV battery damage may include...

Page 2: ...luding the use of personal protective equipment when working on or around HV components may result in serious injury or property damage Only technicians who have completed Tesla s Mechanical Electrica...

Page 3: ...batteries Do not store standalone HV batteries below 20 C 4 F Do not store standalone HV batteries for over 10 days above 35 C 95 F Do not charge or discharge a standalone HV battery below 0 C 32 F D...

Page 4: ...m of the HV battery assembly can be divided into a grid to make it easier to track and report damage Figure 4 Figure 4 HV battery grid layout The grid locations for the underside components of the HV...

Page 5: ...id plate K25 K29 Figure 5 HV battery bottom grid The grid locations for the front and rear edges of the HV battery assembly are shown in Figure 6 Figure 6 HV battery edge grid If there is noticeable d...

Page 6: ...s not obvious take an overall picture of the HV battery with pointers to the damaged area or areas Figure 7 Measuring the depth of enclosure damage b Information from the customer about the incident t...

Page 7: ...9 Torn front skid plate 2 Remove the front skid plate Figure 10 refer to Service Manual procedure 16102002 Figure 10 Skid plate bolts 3 Inspect the HV cables and passthroughs 4 If there is damage to t...

Page 8: ...the doubler is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Recommend the replacement of the front skid plate if the front s...

Page 9: ...k point has extensive damage where it cannot be used to safely lift the vehicle o The HV battery enclosure fails leak test due to impact o The HV battery enclosure has low isolation due to impact Reco...

Page 10: ...ski Figure 16 2 Remove the center ski and inspect the HV cables thoroughly Figure 17 Figure 16 Gouged center ski Figure 17 Damaged cable under center ski NOTE Figure 16 shows an example of torn center...

Page 11: ...ner attaching the center ski to the HV battery enclosure is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Recommend HV batter...

Page 12: ...aseplate The baseplate shown in Figure 20 covers the underside of the HV battery and serves as a base for the center and longitudinal skis Figure 20 Baseplate The baseplate starts at the front edge of...

Page 13: ...bove the dashed line Figure 23 Anything behind or below the dotted line is in the Baseplate section Figure 23 Leading edge NOTE The dent inside the red circle within Figure 23 is not considered to be...

Page 14: ...battery enclosure fails leak test due to impact o The HV battery enclosure has low isolation due to impact Rear Skid Plate 1 Visually inspect the rear skid plate for tears dents or breaches Figure 24...

Page 15: ...attaching the longitudinal ski to the HV battery enclosure is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Deburr the area w...

Reviews: