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TN-18-16-001 R2

Page 4 of 15

The bottom of the HV battery assembly can be divided into a grid to make it easier to track and report damage (Figure 4).

Figure 4

– HV battery grid layout

The grid locations for the underside components of the HV battery assembly are shown in Figure 5.

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Summary of Contents for Feature 3

Page 1: ...icle is raised or if the customer has indicated possible damage the underside of the vehicle including the High Voltage HV battery should be visually inspected for damage HV battery damage may include...

Page 2: ...luding the use of personal protective equipment when working on or around HV components may result in serious injury or property damage Only technicians who have completed Tesla s Mechanical Electrica...

Page 3: ...batteries Do not store standalone HV batteries below 20 C 4 F Do not store standalone HV batteries for over 10 days above 35 C 95 F Do not charge or discharge a standalone HV battery below 0 C 32 F D...

Page 4: ...m of the HV battery assembly can be divided into a grid to make it easier to track and report damage Figure 4 Figure 4 HV battery grid layout The grid locations for the underside components of the HV...

Page 5: ...id plate K25 K29 Figure 5 HV battery bottom grid The grid locations for the front and rear edges of the HV battery assembly are shown in Figure 6 Figure 6 HV battery edge grid If there is noticeable d...

Page 6: ...s not obvious take an overall picture of the HV battery with pointers to the damaged area or areas Figure 7 Measuring the depth of enclosure damage b Information from the customer about the incident t...

Page 7: ...9 Torn front skid plate 2 Remove the front skid plate Figure 10 refer to Service Manual procedure 16102002 Figure 10 Skid plate bolts 3 Inspect the HV cables and passthroughs 4 If there is damage to t...

Page 8: ...the doubler is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Recommend the replacement of the front skid plate if the front s...

Page 9: ...k point has extensive damage where it cannot be used to safely lift the vehicle o The HV battery enclosure fails leak test due to impact o The HV battery enclosure has low isolation due to impact Reco...

Page 10: ...ski Figure 16 2 Remove the center ski and inspect the HV cables thoroughly Figure 17 Figure 16 Gouged center ski Figure 17 Damaged cable under center ski NOTE Figure 16 shows an example of torn center...

Page 11: ...ner attaching the center ski to the HV battery enclosure is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Recommend HV batter...

Page 12: ...aseplate The baseplate shown in Figure 20 covers the underside of the HV battery and serves as a base for the center and longitudinal skis Figure 20 Baseplate The baseplate starts at the front edge of...

Page 13: ...bove the dashed line Figure 23 Anything behind or below the dotted line is in the Baseplate section Figure 23 Leading edge NOTE The dent inside the red circle within Figure 23 is not considered to be...

Page 14: ...battery enclosure fails leak test due to impact o The HV battery enclosure has low isolation due to impact Rear Skid Plate 1 Visually inspect the rear skid plate for tears dents or breaches Figure 24...

Page 15: ...attaching the longitudinal ski to the HV battery enclosure is damaged or stripped Re tap the fastener hole if a fastener hole is damaged and the fastener cannot withstand full torque Deburr the area w...

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