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56-21XX and 56-22XX Series

DOPSM2097X012

5

Section 2: Safety, Installation and  

Operations Precautions

October 2016

Safety Precautions

1 .  Inspect the regulators, valves, accessories and assembly before each use .
2 .  Never connect regulators, valves, accessories and assembly to a supply source having a 

pressure greater than the maximum rated pressure of the regulator, valve or accessory .

3 . 

Refer to product label (model specific) for maximum inlet pressures. If this rated pressure 

cannot be found, contact your local TESCOM representative for the rated pressure prior 
to installation and use . Verify the designed pressure rating of all equipment (e .g ., supply 

lines, fittings, connections, filters, valves, gauges, etc.) in your system. All must be 

capable of handling the supply and operating pressure .

4 . 

Clearly establish flow direction of the fluid before installation of regulators, valves 

 

and accessories . It is the responsibility of the user to install the equipment in the  
correct direction .

5 . 

Remove pressure from the system before tightening fittings, gauges or components.

6 .  Never turn regulator or valve body . Instead hold regulator or valve body and turn  

fitting nut.

7 .  If a regulator or valve leaks or malfunctions, take it out of service immediately .
8 .  Do not modify equipment or add attachments not approved by the manufacturer .
9 . 

Apply pressure to the system gradually, avoiding a sudden surge of fluid or pressure 

shock to the equipment in the system .

10 .  Regulators are not shut-off devices . Install a pressure relief device downstream of the 

regulator to protect the process equipment from overpressure conditions . Shut off the 
supply pressure when the regulator is not in use .

11 .  Periodic inspection and scheduled maintenance of your equipment is required for 

continued safe operation .

12 .  The frequency of servicing is the responsibility of the user based on the application . 

Positive seal/tied diaphragm regulators require the downstream pressure vented before 
turning the hand knob counterclockwise to reduce the outlet pressure . Damage may 
occur to the regulator if this procedure is not followed .

13 .  Never allow problems or lack of maintenance to go unreported .
14 .  Read and follow precautions on compressed gas cylinder labels .
15 .  It is important that you analyze all aspects of your application and review all available 

information concerning the product or system . Obtain, read and understand the Material 

Safety Data Sheet (MSDS) for each fluid used in your system.

16 .  Never use materials for regulators, valves or accessories that are not compatible with the 

fluids being used.

17 .  Users must test components for material compatibility with the system operating 

conditions prior to use in the system .

18 . 

Vent fluids to a safe environment and in an area away from employees. Be sure 

that venting and disposal methods are in accordance with Federal, State and Local 

Summary of Contents for 56-2100

Page 1: ...nd Service Manual DOPSM2097X012 October 2016 This manual is available in multiple languages online at www tescom com Do not attempt to select install use or maintain this product until you have read a...

Page 2: ......

Page 3: ...fety Installation and Operations Precautions 4 2 1 Regulators and Valves 4 2 2 Installation 6 2 3 Repair Service 6 Section 3 Introduction 7 Section 4 Specifications 8 Section 5 Drawings 8 5 1 Installa...

Page 4: ...rmation reaches the operator and stays with the product after installation Do not permit untrained personnel to install use or maintain this regulator valve or accessory Improper selection improper in...

Page 5: ...ressure to the system gradually avoiding a sudden surge of fluid or pressure shock to the equipment in the system 10 Regulators are not shut off devices Install a pressure relief device downstream of...

Page 6: ...ded for use with all fluids 25 Do not bleed system by loosening fittings unless specified by Instruction Manual 26 Prevent icing of the equipment by removing excess moisture from the gas 27 Always use...

Page 7: ...siveness and density of chemical fluids the fluid media and full system must be considered by the user when selecting a product This is required to ensure regulator performance user safety flow capabi...

Page 8: ...mum Inlet Pressure 56 22XX Series 10 000 psig 690 bar MaximumOutletPressure56 21XXSeries 14 800 psig 1034 bar MaximumOutletPressure56 22XXSeries 4000 psig 276 bar Operating Temperature All 0 to 165 F...

Page 9: ...ctober 2016 5 2 Installation Diagram for 56 22XX Series Letter call outs are referenced in the Installation and Start Up Procedures section of this manual OUTLET BLOCK VALVE INLET BLOCK VALVE 56 22XX...

Page 10: ...ury equipment damage or leakage due to escaping accumulated fluid or bursting of pressure containing parts may result if this regulator is Over pressured Used with incompatible process fluid Installed...

Page 11: ...ow through the system 10 Verify the regulator valve assembly s outlet pressure G to determine if there is any leakage If there is any leakage remove the 56 2XXX Series assembly for inspection and repa...

Page 12: ...one 2 Dubai UAE T 971 4 811 8443 F 971 4 886 5465 mea tescom emerson com www tescom com DOPSM2097X012 TescomCorporation 2015 2016 All RightsReserved Tescom is a business unit of Emerson Process Manage...

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