Teryair 59 03 01 Operation And Maintenance Manual Download Page 4

FF-MM-407-REV - 00

Page 4

Operation and Maintenance Guide Pneumatic Angle Grinder

Daily Before Operation

Disconnect and pour in 1 to 2 ounces of    

recommended oil into the air inlet and recon-

nect hose after blowing out any accumulated 

dirt in the hose line before connection. Tighten 

both spindle nuts properly

Air Supply

To enable the tool to function satisfactorily ,it is 

essential that a constant 80 PSI pressure of clean 

dry air issupplied to the Inlet Nipple. A short 

leader hose of 9.5 mm I.D. should be attached 

to the tool and length of the hose should be 

less than 12 meters. The installation of air line 

separator, a filter to purify and dry the air supply 

(FRL unit ) recommended and should be con-

nected as close to the tool as operation allows.

Maintenance

1.  Disconnect air supply and remove inlet con-

nection from Air inlet nipple (26) Unscrew 

and remove air inlet nipple (26) with help 

of allen key, unscrew and remove four nos 

socket head screws (15) along with spring 

washers (4) Hold side handle (35) in one 

hand and pull out rotor housing (25) along 

with complete drive assembly. Keep aside 

assy. In spindle housing (13) Now pull out 

drive assy. By holding pinion gear (17) Tap 

out ball bearing (11) at rear end of rotor so 

that rear end plate (24) will also come out . 

Slide out cylinder (22) but take care not to 

fall down rotor blade (21) keep aside rotor 

blades (21) Now hold some flat in ithe slot 

of rotor (20) and with help of wheel spanner 

(33) unlock pinion gear and remove it. Tap 

gently on to front end plate (18) so that it 

will come out along with two ball bearings 

(11) Remove bearing spacer (19) If neces-

sary tap out roll pin (32) so that lever (31) 

will come out. Unscrew valve cap (27) and 

press from other side valve steam (30) and 

valve spring (28)

2.  Now to dismantle driven side assy.- Unscrew 

spindle nut (1) with help of wrench (34) out 

take out grinding wheel (2) Unscrew and 

remove socket head screws four nos for 

wheel guard (5) along with four spring 

washers (4) and remove wheel guard (5)

3.  Now rest faced ball bearing (8) by  

keeping same space between two jaws of 

vice so that spindle (6) will

4.  remain free within keep aside spacer 

(12). Take a solid pin and rest it on face 

of spindle and tap it so that

5.  bearing (11) on spindle end will come 

out .

6.  Now with help of circlip piler take out 

circlip (10) and again tap an end of  

spindle (6) so that bevel gear (9)

7.  and bearing (8) will come out . Pull out 

Woodruff key (7)

8.  Clean all metal parts in light solvent and 

inspect carefully for signs of wear.  

Replace components that

9.  appear worn out or damaged . Coat parts 

with recommended light oil and  

reassemble carefully in the reverse  

sequence.

Summary of Contents for 59 03 01

Page 1: ...59 03 02 Read this manual carefully before installing operating or servicing this equipment It s the responsi bility of the employer to ensure this manual is read by the operator Please preserve this...

Page 2: ...uide Pneumatic Angle Grinder Table of Contents 3 Introduction 3 Technical Data 3 Intended Use 3 Safety Instructions 4 Maintenance 5 Suggested Lubricants 6 Test Certificate Of Materials Performance 7 E...

Page 3: ...9 5 M10 x 1 5 P 1 7 AG 7 59 03 02 180 7 600 3 8 12 7 M12 x 1 25 P 3 0 Technical Data Safety Instructions Stay alert and use common sense Do not Always wear suitable protection eye gog gles ear muffs s...

Page 4: ...of rotor so that rear end plate 24 will also come out Slide out cylinder 22 but take care not to fall down rotor blade 21 keep aside rotor blades 21 Now hold some flat in ithe slot of rotor 20 and wi...

Page 5: ...ene 733 Burmah Castrol Castrol RD Oil 3 Castrol RD Oil Light Megna SPX Duckham Garnet 7 Garnet 6 Zero Fio 5 Sternol Merlin 87 Merlin 71 Merlin 54 Petrofina Purifoc 53 Purifoc 46 Purifoc 32 Chevron Vis...

Page 6: ...in accordance with our standard test proce dures and meets the specifications for material and performance values as published in our literature We further certify that the product has been given our...

Page 7: ...g European Directives 2006 42 EC Machinery Safety and Har monized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Office 416...

Page 8: ...after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with T...

Page 9: ...FF MM 407 REV 00 Page 9 Operation and Maintenance Guide Pneumatic Angle Grinder This page is intentionally Left blank...

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