background image

Great care must be taken to ensure air does not enter the boiler.

4.1.2

Installation method 2

To be used in the case of the boiler being positioned and installed at a lower level than the installed
pipe-work and radiators.

As shown on Figure, following elements are connected along the FLOW:

1. Automatic air vent

2. Safety valve

3. Circulation pump (separated with ball valves on each side so that it can be easily replaced if

necessary).

For safe operation info on additional equipment such as expansion vessel and safety valve please refer

to manuals to be delivered with such products.

This air vent valve must be open when first filling the boiler on installation completion.

4.2

Fitting the boiler to an open central heating system.

The connecting scheme of an open central heating system is depicted on the figure.

Open expansion vessel is connected to the hot-water distribution pipes (FLOW and RETURN) as

shown on Figure – with an additional OVERFLOW pipe output plus CIRCULATION pipe (to prevent
freeze during winter months).

Please note that no additional items shall be connected to the open expansion vessel – especially not

valves.

The size of expansion vessel is deducted from the following equation:

V

= 0

,

07

V

water

(

l

)

V

water

(

l

)

is the water volume in the entire installation.

Open expansion vessel is to be positioned vertically above the highest heating element. Both flow an

return line connecting the open expansion vessel must be insulated (40 mm thickness). if the expansion
vessel is outside the heating area, the vessel itself should be insulated.

7

Summary of Contents for TKK3 max 100

Page 1: ...l hot water boiler TKK3 max 100 300 KW INSTRUCTIONS MANUAL for usage and maintenance Prhovacka bb 22310 Simanovci Srbija Tel Fax 381 22 480404 381 63 259422 office termomont rs www termomont rs September 9 2013 ...

Page 2: ...rm 4 2 2 What s in the box 4 3 Boiler installation 4 3 1 Boiler placement 4 3 2 Chimney 4 4 Boiler installation 5 4 1 Fitting the boiler to a closed central heating system 5 4 1 1 Installation method 1 5 4 1 2 Installation method 2 7 4 2 Fitting the boiler to an open central heating system 7 4 3 Filling up the boiler and installation with water 8 5 Boiler operation 8 6 Boiler cleaning and maintena...

Page 3: ...ng 11 Base 12 Insulation 13 Boiler housing 14 Draught regulator mounting place 15 Air vent connection 16 Drain tap 1 1 Dimensions Boiler type Weight kg B mm H mm L mm A mm E mm F Φ 100 630 935 1500 1540 1330 220 2 120 760 935 1600 1665 1430 220 2 150 805 1035 1670 1675 1500 220 No65 200 1030 1205 1720 1785 1535 220 No80 250 1500 1355 1800 2075 1570 330 No80 300 1700 1600 1800 2075 1570 330 No80 1 ...

Page 4: ...ength you can put into the boiler Boiler type TKK3 max KW Max wood log length mm Heating chamber depth mm 100 800 812 120 900 912 150 900 912 200 1000 1015 250 1200 1215 300 1200 1215 1 4 On Product This boiler is aimed for manual feed of solid fuel brown coal firewood brickets or biomass with declared caloric value greater than 15000 KJ kg Boiler is constructed by welding steel plates 4 6 mm thic...

Page 5: ...idity in the storing room also must not exceed the critical value of 80 so as not to create any condensate The temperature of the storing room must be in the range of 40 C 2 2 What s in the box The following parts are supplied together with the boiler Cleaning kit Warranty note 3 Boiler installation 3 1 Boiler placement The boiler room should have air conditioning Equation for the are aof opening ...

Page 6: ...producer Minimum chimney height for TKK3 max 120 wood boiler is 9 m Estimate for chimney height is given in the technical data chart Round chimney made of stainless steel modules is recommended in order to keep the condensation influence low 4 Boiler installation 4 1 Fitting the boiler to a closed central heating system Depending on the position of the boiler in relation to the pipe work and the r...

Page 7: ...perture at the seat of the valve must be at least 15mm Connecting pipe work to the boiler must be as short as possible Welds joints or any possible blockage to this pipe work must be prevented Bends in the pipe work should be avoided if possible Unavoidable bends should be at diameter r 3D D radius of curvature and less than α 90 C Closed expansion vessel The closed expansion vessel shall be fitte...

Page 8: ...n 4 2 Fitting the boiler to an open central heating system The connecting scheme of an open central heating system is depicted on the figure Open expansion vessel is connected to the hot water distribution pipes FLOW and RETURN as shown on Figure with an additional OVERFLOW pipe output plus CIRCULATION pipe to prevent freeze during winter months Please note that no additional items shall be connec...

Page 9: ...plete liability for the material damage and potential new costs arising in relation to it is borne exclusively by the person who was entrusted with the mounting of the central heating system and not by the boiler manufacturer sales representative or seller 5 Boiler operation First putting into operation is performed exclusively by a skilled person Before putting in operation please make sure that ...

Page 10: ...hardness may not exceed the recommended value If you heat the boiler using coal de pending on the kind of coal and quality of combustion boiler is to be cleaned in detail at least every 30 days Dirtier the boiler the efficiency of the system is smaller It is not allowed to extinguish the fire in the boiler artificially it is forbidden to sprinkle the water inside the heating chamber After the heat...

Reviews: