Terex TSV-70 Operation And Maintenance Manual Download

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2 SAFETY

Hazard Avoidance
Pictorial Pictorial

Description

Hazard:

Explosion/Burn

Avoidance:

• Keep all flames/sparks away!
• No Smoking!
• Read and understand all

manuals.

Hazard:

Fall

Avoidance:

Use the provided

access system when entering or
exiting the machine.

Hazard:

Fall

Avoidance:

No Riders.

Hazard:

Crush

Avoidance:

Install lift arm brace

before servicing.

Hazard:

Crush

Avoidance:

Fasten seat belt.

2030

Summary of Contents for TSV-70

Page 1: ...TSV 70 80 Operation and Maintenance Manual S k i d S t e e r L o a d e r Version EN Edition 2012 10 Part Number 7005 995 US ROW Valid From Serial No 00101 TSV 70 00101 TSV 80 Original Instructions ...

Page 2: ......

Page 3: ...al Data 31 Machine Description Controls 37 Operation 47 Transportation 57 Maintenance 63 California Proposition 65 83 Service Log 84 1 Page The operator must read and understand all the instructions in this manual before operating the machine ...

Page 4: ...ation and kept with the machine at all times If lost or dam aged contact your dealer immediately to obtain a replacement prior to resuming operation It is very important that the operator read and understand the information in this manual prior to operating the machine or performing maintenance or service During operation it is very important that the operator obey the instructions in this manual ...

Page 5: ...erat ing instructions maintenance procedures or replacement intervals described in this manual shall be regarded as unintended or improper use The supplier cannot be held responsible for any damage resulting from improper use This risk is borne solely by the user 1 5 Copyright This manual is intended for use by personnel responsible for operation mainte nance repair and supervision activities invo...

Page 6: ...4 ...

Page 7: ...t 17 2 6 Hazard Zone 17 2 7 Operation 18 2 8 Stability 19 2 9 Transport of Persons 19 2 10 Fire Prevention 20 2 11 Crush Burn Avoidance 21 2 12 Placing Into Operation 22 2 13 Starting the Machine 22 2 14 Jobsite Safety 23 2 15 Parking the Machine 24 2 16 Towing Retrieving 24 2 17 Transporting 25 2 18 Maintenance 26 2 19 Battery 28 2 20 Hydraulic Lines Hoses 29 Page ...

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Page 9: ...ssage Hazard Classification applies only to ANSI safety signs The following signal words used with the safety alert symbol indicate a specific level of severity of the potential hazard Signal words used without the safety alert symbol relate to property damage and protection only Warnings in this publication and on the product labels are identified by these symbols DANGER indicates a hazardous sit...

Page 10: ...rom leaks or pin holes Use cardboard to check for leaks Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result Hazard Corrosive Avoidance Read and understand the operator s manual Hazard Entanglement Avoidance Stop machine and remove key before servicing Hazard Burn Scald Avoidance Allow to cool before opening ...

Page 11: ...p all flames sparks away No Smoking Read and understand all manuals Hazard Fall Avoidance Use the provided access system when entering or exiting the machine Hazard Fall Avoidance No Riders Hazard Crush Avoidance Install lift arm brace before servicing Hazard Crush Avoidance Fasten seat belt 2030 ...

Page 12: ...ervicing Hazard Rollover Ejection Avoidance Carry loads low keep heaviest end of machine uphill at all times while operating on inclines Hazard Fall Avoidance Do not use the bucket or attachment as a work platform Hazard Crush Avoidance Stay clear of moving machine Hazard Crush Avoidance Keep clear of lift arms and attachments ...

Page 13: ...ry hazards Obey all safe ty messages that follow this sym bol to avoid possible injury or death Avoidance Read and understand the operator s manual Hazard Fire Avoidance Read and understand the operator s manual Hazard Burn Avoidance Do not touch hot surfaces Hazard Crush Avoidance Keep hands clear of moving parts during equipment operation ...

Page 14: ...the machine 2030 597 Injection Hazard Escaping fluid under pressure can penetrate skin causing serious injury Relieve internal pressure before disconnecting any line or fitting Keep away from leaks or pinholes Use cardboard to check for leaks Fluid injected into skin must be surgi cally removed within a few hours by a doctor familiar with this type of injury or gangrene will result 2030 602 Improp...

Page 15: ...chine can result in death or serious injury No Riders Rollover Ejection Hazard Death or serious injury can result Carry loads low Load unload and turn on level ground Travel on inclines with heaviest end of machine uphill WARNING WARNING 7005 825 Crush Hazard Death or serious injury can result from contact with moving lift arm or attachment Keep clear of lift arms and attachments 2030 592 Injectio...

Page 16: ... inside cab enclosure fire notice 3 Skin oil injection hazard 4 Crush hazard pinch point 5 Crush hazard lift arm brace 6 Crush hazard run over 7 Explosion burn hazard read operator s manual on battery strap 8 Crush hazard lift arms 9 Tie down locations Front on upper front corners of chassis 7006 203 2030 415 2030 417 2030 425 2030 553 2046 146 1 3 2 5 6 9 2030 565 7 8 2 SAFETY 14 7006 204 4 ...

Page 17: ...ngine compartment 12 Crush hazard pinch point 13 Crush hazard fall hazard rollover ejection hazard inside cab 14 Skin oil injection hazard 15 Crush hazard lift arms 16 Crush hazard lift arm brace 17 Crush hazard run over 18 Tie down locations Rear on rear bumper 19 Burn Hazard engine compartment 2030 418 11 2030 551 10 7006 203 7006 202 2030 415 2030 553 14 15 13 17 18 2030 417 16 2030 552 19 7006...

Page 18: ... Do not use any method of operation inspection or maintenance that may impair safety This machine is only to be used when properly equipped for the task to be performed and when properly inspected and maintained to ensure safe operation The manufacturer s instructions regarding operation inspection mainte nance repair and transportation must be followed Never place the machine into operation witho...

Page 19: ... safety shoes and any other equipment necessary to ensure your safety and the safety of others around you as you work 2 6 Hazard Zone The hazard zone encompasses the area around the machine in which persons may be injured by movements of the machine its attachments or by falling loads during operation Do not position yourself or allow anyone else within this hazard zone during machine operation Ke...

Page 20: ... operation read and understand the instructions in this manual prior to operation and to follow them during operation familiarize him herself with the local worksite conditions and immediately remedy any fault that may compromise safety use the machine in accordance with the appropriate local job site organization system to ensure safe coordination with other machines vehicles and people on the jo...

Page 21: ...lowly and always carry loads low to maximize machine stability Always keep the heaviest end of the machine facing uphill when working on an incline When turning on an incline back down the hill while slowly turning until the machine is pointed in the desired direction Then proceed forward When operating on any surface other than firm and level ground use extra caution Decrease work speeds limit lo...

Page 22: ...late in these areas and can lead to fire Check the electrical system regularly Have any faults such as loose connections burnt fuses glow lamps and damaged wiring repaired by professional personnel immediately Regularly check all lines hoses and threaded couplings for leaks and damage Repair leaks immediately and replace any defective parts Oil leaks can easily lead to a fire NEVER use bare hands ...

Page 23: ...or near operating temperature Avoid touching parts that carry coolant to avoid the possibility of burns Allow the machine to cool thoroughly prior to touching or removing the cooling system cap Once cool loosen the cover slowly to bleed off any excess pressure The engine and hydraulic oil are hot when at or near operating temperature Avoid skin contact with hot oil or parts carrying oil Wear safet...

Page 24: ... will be placed into operation Prior to placing the machine into operation adjust the driver s seat mirrors and ventilation system settings if equipped so you can work in comfort and safety 2 13 Starting the Machine Before starting check all indicator lamps and instruments to make certain they are working properly Start the engine in the manner described in the operating instructions Only allow th...

Page 25: ...Keep the machine at an adequate distance from overhead electrical lines When working in the vicinity of overhead electrical lines do not come close to the lines with the machine Injury or death may result If possible have the current turned off or line re routed prior to beginning work In the event electrical current jumps from a line to the machine follow these rules do not perform any movements ...

Page 26: ...he correct procedure as described in the operating instructions The machine should be towed only in exceptional cases for example to bring the machine away from an endangered place for repair Check all trailing and drawing devices for their safety when pulling or towing Towing equipment such as ropes rods etc must be of the correct capacity and must use at least two of the tie down locations on th...

Page 27: ... ignition key Secure the door windows and hood rear door on the machine Secure the machine and any other items against slipping with chains ropes of the proper capacity Before departure investigate the route to be taken especially in regard to limits for width height and weight Pay close attention when driving under electrical lines bridges or through tunnels Use the same caution when unloading as...

Page 28: ...he engine needs to be started inside an enclosure make sure that the engine s exhaust is properly vented Be sure all protective devices including guards and shields are properly installed and functioning correctly before beginning any service task If a guard or shield must be removed to perform the maintenance work use extra caution Always use the appropriate tools for the work to be performed Too...

Page 29: ...re welding or grinding to avoid fire or explosion Before cleaning the machine with water or steam jets high pressure cleaner or other cleaning agents cover or seal over all openings in which water steam or cleaning agents should not penetrate for safety and or functional reasons Electrical motors switch panels and plug connections are especially subject to damage Before cleaning inspect all fuel e...

Page 30: ...climbing aids if they were not designed for that purpose If working at significant height use a safety harness of the proper style and capacity to prevent falls Keep all grips steps platforms ladders etc free of snow ice water mud sludge oil etc 2 19 Battery corrosive Use caution wear face shield safety gloves and any other appropriate safety equipment when working near or with the battery The bat...

Page 31: ...d may reduce the duration of the usage period for example high temperatures multi shift operation Hoses and hose lines must be replaced if any of the following criteria are encountered during inspections damage to the outer hose up to the insert for example worn spots cuts and tears embrittlement of the outer layer formation of cracks in the hose material deformation when under pressure without pr...

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Page 33: ... 3 4 Electrical System 34 3 5 Drive Train 34 3 6 Auxiliary Hydraulics 35 3 7 Operating Specifications 35 3 8 Service Refill Capacities 35 3 9 Fluid Specifications 35 3 10 Dimensions and Weights 35 3 11 Alternative Temperature 36 3 TECHNICAL DATA 31 Page ...

Page 34: ...32 ...

Page 35: ...Lift Arm 3 Operator Enclosure R O P S F O P S approved 4 Hydraulic Oil fill location 5 Diesel Fuel fill location 6 Hood engine cover 7 Engine 8 Wheel s 9 Chain Case 10 Quick Attach 11 Product PIN Plate on front of operator enclosure 1 2 3 8 6 5 4 7 10 9 11 8 ...

Page 36: ...e blend Water antifreeze blend Operating Voltage 12 V 12 V Battery 12V 950 CCA 12V 950 CCA Alternator 12V 90A 12V 90A Starting Aid Glow Plugs w pre heat Glow Plugs w pre heat Lighting System Cab mounted work lights Cab mounted work lights Drive System Hydrostatic Hydrostatic Final Drive Chain Bow Tie Config Chain Bow Tie Config Chain Size 100 Pre stretched 100 Pre stretched Wheel size standard 12x...

Page 37: ... 2653 lb 1203 kg 3000 lb 1361 kg Fuel tank 30 gal 113 l 30 gal 113 l Hydraulic tank 10 gal 38 l 10 gal 38 l Engine coolant 3 gal 11 l 3 gal 11 l Engine oil including filter 9 qt 8 52 l 9 qt 8 52 l 35 3 TECHNICAL DATA Specifications Designation Specification standard Fuel Diesel Fuel EN590 or ASTM D975 1 D 2 D Engine Oil Engine Oil SAE 10W 30 API CH 4 Engine Coolant Coolant Antifreeze Water w SCA a...

Page 38: ...NICAL DATA 36 3 11 Alternative Temperature Recommendations 30 22 20 4 10 14 0 32 10 50 20 68 30 86 40 104 50 C 122 F 0W 5W 20 10W 30 15W 40 20W 50 20W 30W 40W Recommended Viscosity Grades Ambient temperature ...

Page 39: ...ontrols 42 4 4 Throttle 43 4 5 Operator Seat 43 4 6 Two Speed 43 4 7 Auxiliary Hydraulics 44 4 8 Electric Attachment Control 45 4 9 Bucket Positioning 45 4 10 Emergency Exits 46 4 11 Manual Lift Arm Lowering Valve 46 4 MACHINE DESCRIPTION CONTROLS 37 Page ...

Page 40: ...38 ...

Page 41: ... 18 Battery voltage light 19 Hydraulic oil temperature light 20 Engine temperature light If the battery voltage light 18 illuminates drive the machine to a suitable location and shut the engine off Diagnose the problem and make any necessary repairs before resuming operation The glow plug operation light 16 will illuminate only when the key switch is turned to engine pre heat showing normal operat...

Page 42: ...DESCRIPTION CONTROLS 40 Engine Pre heat Battery Engine Speed Fast Transmission Range High Engine Speed Slow Transmission Range Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature Air Conditioning ...

Page 43: ...Symbol Description 4 MACHINE DESCRIPTION CONTROLS 41 Work Lights Fan Bucket Positioning Diesel Fuel Only Hydraulic Oil Only Parking Brake ...

Page 44: ...ws the relationship between joystick movement and resulting lift arm action Note To activate the float function move the joystick fully forward in a quick motion The joystick will then be held in detent by the magnet attached to the joystick base Pull back quickly to disengage the float function 4 3 2 Drive Control The drive joystick controls the direction and speed of the machine The illustration...

Page 45: ...st the knob clockwise for heavier operator or counter clockwise for lighter operator To adjust for height Pull outward on the height adjustment lever slide the seat forward or rearward as needed then release the lever to set 4 6 Two Speed optional Some TSV machines are equipped with a two speed drive system Low range is best suited to performing strenuous work or operating attachments High range i...

Page 46: ...tachment being utilized To engage the hydraulic flow intermittently activate the toggle type switch on the top of the right joystick fig 4 7 2 To engage the hydraulic flow continuously activate the 3 position switch on the dash panel labeled 2 in figure 4 7 3 To engage the optional high flow continuously activate the 3 position switch on the dash panel labeled 3 in figure 4 7 3 Note Moving either ...

Page 47: ...ents for proper function 4 9 Bucket Positioning optional The TSV machines can be equipped with feature commonly referred to as bucket positioning The bucket positioning system does not automatically level your attachment Instead it will maintain the current angle of the quick attach relative to level throughout the upward cycle of the lift arms The bucket positioning feature can be turned on or of...

Page 48: ...anual Lift Arm Lowering Valve The lift arms on the TSV 70 80 can be manually lowered from within the cab if the machine becomes disabled with the lift arms in the raised position To lower lift arms 1 Make certain all bystanders are clear of the normal movement path of the lift arms and any attachment that may be fastened to the quick attach 2 Reach down into the right rear corner of the footwell a...

Page 49: ...ing Procedure 50 5 4 Surface Preservation 51 5 5 Filling the Bucket 51 5 6 Grading 52 5 7 Leveling 52 5 8 Loading 53 5 9 Fastening Attachments 53 5 10 Unfastening Attachments 54 5 11 Power Quick Attach 54 5 12 Operation on Inclines 55 5 13 Shut Down Procedure 55 5 14 Lift Arm Brace 56 Page ...

Page 50: ...48 ...

Page 51: ...ust be in the locked position 9 The R O P S F O P S approved operator enclosure is not damaged or distorted structurally in any way 10 The seat belt and lap bar restraint if equipped are in good working order 11 All safety signs are in place and legible on the machine 12 All control devices are present appear to be in good condition and are not damaged in any way 13 The rear view mirror if equippe...

Page 52: ... position push the throttle 1 3 of the way open toward the rabbit icon 4 Turn the ignition key to the left for 6 seconds to pre heat the engine While pre heating the glow plug operation light will illuminate 5 Turn the ignition key to the right to start the engine 6 Let the engine run at low idle for 2 to 3 minutes to warm it 7 Set the throttle to desired rpm for operation Note The parking brake i...

Page 53: ...imited turn gradually by moving back and forth until facing the desired direction see item B 5 5 Filling The Bucket Steps see illustration 1 Lower the lift arms until they rest on the frame 2 Tilt the bucket slowly forward until the cutting edge engages the ground 3 Drive the machine forward until the bucket is full of material 4 Curl the bucket and raise the lift arms simultaneously to break the ...

Page 54: ...eveling Steps see illustration 1 Moving forward raise the lift arms as you tilt the bucket slowly forward to evenly spread the material out over the ground 2 Once the load is released tilt the bucket forward to an angle 45 or less to the ground 3 Lower the lift arms until the cutting edge rests on the ground 4 Engage the float function and back the machine over the material varying bucket angle sl...

Page 55: ...ers on the quick attach mechanism are in their respective unlocked positions fig 5 10 1 2 Drive the machine to the attachment and hook the top edge of the quick attach under the upper lip of the attachment 3 Curl the quick attach slowly upward by moving the lift arm control joystick to the left until the attachment is properly mated with the quick attach mechanism Curl enough to lift the attachmen...

Page 56: ...ol joystick gently to the right until the quick attach is clear of the attachment 5 Back the machine away from the attachment 5 11 Power Quick Attach Some machines may be equipped with a hydraulic power quick attach The procedure is the same for fastening and unfastening attachments as described in sections 5 9 and 5 10 with one exception The locking and unlocking of the mech anism is performed by...

Page 57: ...ed from the elements and vandals 3 Lower the lift arms until they rest on the frame stops 4 Reduce engine RPM to a low idle 5 Turn the ignition key to the off position to stop the engine 6 Remove the safety belt and raise the lap bar if equipped 7 Open the door if equipped and exit the machine using 3 points of contact as described in the starting procedure in this section Caution should always be...

Page 58: ... assistant place the lift arm brace onto the top side of the cylinder ram and install the retaining pins to secure it there fig 5 14 1 5 Slowly lower the lift arms until they come to rest on the brace To remove 1 Raise the lift arms until they are clear of the brace 2 Have an assistant withdraw the retaining pins and remove the brace from the cylinder 3 Lower the lift arms to the lower stop 4 Posi...

Page 59: ...6 TRANSPORTATION 57 6 1 Transporting 59 6 2 Towing Retrieving 60 6 3 Loading Unloading Procedure 61 6 4 Lifting Procedure 62 ...

Page 60: ...58 ...

Page 61: ...e machine over the distance and terrain that will be covered 2 Secure the machine to the transport vehicle bed facing the direction of travel with heavy chains rated for use with a machine of this nature size and weight 3 Attach the chains to the machine at all four tie down points one on each corner of the chassis and secure to suitable locations on the transport vehicle Items A see photos Tighte...

Page 62: ...rated for pulling a machine of this size and weight Attach these chains to at least two of the D rings in the front or rear of the machine If possible drag the machine onto a trailer then secure and transport Use only chains that are rated for pulling a machine of this size and weight Attach these chains to at least two of the tie down locations in the front or rear of the machine ...

Page 63: ...rating levers and the auxiliary hydraulic switch are in their neutral positions Remove the ignition key 8 Secure the door windows and hood rear door on the machine 9 Secure the machine and any other items to the transport vehicle with chains or ropes of the proper capacity 10 Before departure investigate the route to be taken especially in regard to limits for width height and weight 11 Pay close ...

Page 64: ...upports beneath the machine 6 Slide the mechanical supports into place making sure to position them in a manner that will allow the machine to remain stable when the jack is lowered and the front of the machine rests on the supports 7 Once the supports are in place slowly lower the machine onto them then remove the jack Repeat steps 4 7 at the rear of the machine should both ends of the machine ne...

Page 65: ...er Change 71 7 9 Accessory Belt 71 7 10 Water Separator 72 7 11 Fuel Filter Change 72 7 12 Air Cleaner Removal Inspection 73 7 13 Air Cleaner Cleaning 74 7 14 Radiator Oil Cooler Cleaning 75 7 15 Engine Coolant Change 75 7 16 Chassis Cleaning 76 7 17 Chain Tension Check 77 7 18 Chain Tension Adjustment 77 7 19 Chaincase Oil Change 78 7 20 Tires 78 7 21 Electrical System 79 7 22 Storage 80 7 23 Cab...

Page 66: ...64 ...

Page 67: ...res in this manual and take any necessary precautions to ensure his her safety Wear appropriate personal protec tion equipment for all tasks 7 2 Care and cleaning Cleaning the machine Do not use aggressive detergents to clean the machine We recommend using commercially available cleaning agents for passenger cars Linings insulating materials etc should not be exposed directly to water steam or hig...

Page 68: ...eteness 22 49 9 Check for leaks in hoses tubes valves pumps cylinders etc 20 29 49 10 Drain water separator 72 11 Lubricate all grease points 67 12 Inspect clean the radiator cooler and engine compartment 75 76 13 Inspect clean chassis 76 14 Inspect replace missing damaged safety signs 12 15 Daily Page 1 Replace engine oil filter 69 2 Replace hydraulic filter 71 Page 1 Replace fuel filter element ...

Page 69: ... also exist on the opposite side of the machine Lubricate all points daily prior to operation A Lower Bucket Cylinder Pivot B Upper Bucket Cylinder Pivot C Front Control Linkage Pivot D Upper Lift Cylinder Pivot E Rear Control Linkage Pivot F Upper Rear Linkage Pivot G Lower Rear Linkage Pivot H Lower Lift Cylinder Pivot I Bucket Pivot E F I A B C G H D ...

Page 70: ...ve the dipstick once again and inspect the end for oil on the level indicator 6 Oil should be present on the dipstick up to but not over the upper full level indicator notch If the level is correct reinstall the dipstick and then close and latch the hood and rear door to complete the procedure fig 7 5 2 7 If the level is low add the proper grade and viscosity engine oil and re check as necessary u...

Page 71: ... to access the drain plug remove the drain plug fig 7 6 1 4 Drain the oil into a suitable catch container 5 Remove engine oil filter Upon removal make sure the filter gasket item 3 fig 7 6 2 is still present on the filter If not remove it from the filter port on the engine prior to installing the new filter to prevent leaks 6 Apply fresh oil to the new filter gasket surface and install the new fil...

Page 72: ...uitable catch container 5 Dispose of the oil according to mandates 6 Reinstall the drain plug and tighten Reinstall the lower access panel 7 Refill the hydraulic reservoir fill point item 5 with Mobile DTE 10 Excel Series 46 Hydraulic Oil fig 7 7 3 Note Observe the hydraulic oil level sight gauge item 6 located on the rear of the hydraulic reservoir to ensure that the level is correct fig 7 7 3 On...

Page 73: ...he machine is also equipped with a filter in the auxiliary circuit case drain line It protects the main hydraulic system in the event of catastrophic failure in an attachment This filter is designed to last the life of the machine unless an attachment equipped with a case drain has a drive motor failure during use item 4 fig 7 7 2 Note Should a hydraulic hose or fitting need to be removed for main...

Page 74: ...drained from the catch bowl and close the hood and rear door to complete the procedure 7 11 Fuel Filter Change The fuel filter should be changed every 500 service hours or as needed A plugged fuel filter can cause loss of engine power rough running or no start To change the filter 1 Shut the machine down as described in section 5 13 then open the hood and rear door to access the fuel filter 2 Clea...

Page 75: ...Shut the machine down as described in section 5 13 then open the hood and rear door to access the air cleaner housing 2 Unlatch and remove the housing cover 1 as shown 3 Remove the primary element 2 The primary element can be cleaned and reused up to five times but should be changed at least once a year 4 Remove the secondary element 3 The secondary element is not serviceable or washable The secon...

Page 76: ...t solution for at least 15 minutes moving it gently through the solution to further clean the element Never soak for more than 24 hours 4 Rinse the filter thoroughly with a gentle stream of water to remove all dirt and remaining detergent 5 Allow the filter to dry completely before reinstalling it into the machine Do not use any heat source other than warm air at less than 160 F 71 C to dry the fi...

Page 77: ...often 7 15 Engine Coolant Change 1 Shut the machine down as described in section 5 13 then open the rear door to access the cooler and drain valve 2 Open the valve 1 and drain the old coolant into a suitable catch container Dispose according to mandates fig 7 15 1 3 Close the drain valve then add coolant with SCA additive see engine manual into the radiator through the fill neck 2 until full fig 7...

Page 78: ...t out through the lower opening Once complete close and latch the door and hood 4 Tilt the cab as described in section 7 23 5 Pressure wash any debris from the chassis area out through the lower opening Once complete lower and secure the cab 6 Re secure the lower access panel to complete the cleaning procedure 7 16 1 7 15 2 2 7 15 1 1 Coolant and machine components can be HOT Allow the machine to ...

Page 79: ...ion 1 Shut the machine down as described in section 5 13 then elevate and support the front of the machine as described in section 6 4 chock the rear wheels 2 Remove the lug nuts securing the front wheel to the pod then remove the wheel use a suitable hoist and lifting straps 3 Remove the chain case side cover plate to access the chains for adjustment 4 Loosen the eight nuts B securing the front w...

Page 80: ...cover around the perimeter as found upon removal and reinstall to complete the procedure Wipe away any excess sealant once side panels have been secured with mounting hardware 7 20 Tires general guidelines Proper tire inflation should be maintained at all times to ensure safe and efficient operation Operating with low tire pressure can shorten the service life of the tire Standard tire size 12 16 ...

Page 81: ... way replace it 40 40 50 20 30 20 20 30 3 5 5 10 5 10 5 25 10 10 15 5 10 35 A RELAY 35 A RELAY G8V RH 1C7T R DC12 10 5 PWR RELAY A PWR RELAY B GLOW PLUG STARTER PWR OUTLET AUX LDR A C 35 A RELAY SAFETY LIGHTS STARTER IGNITION ENABLER SOL INJ PUMP TWO SPD BKUP ALM ALT HRN LT SW HEATER RADIO BEACON ALT DIODE WIPER MICRO SW ELECTRICAL PANEL SKIDSTEER TS 70 80 7005 600 HTR VLV SELF LEV 40A RELAY 87417...

Page 82: ...t fuel system Park the machine in a dry place that provides protection from the elements Drain and refill the cooling system with 50 50 pre mixed antifreeze water Replace engine oil and filter chapter 7 Replace hydraulic oil and filters chapter 7 Jack the machine and rest the chassis on suitable mechanical supports to sus pend the tires off of the ground Apply protective lubricant grease to all ex...

Page 83: ...ly charged battery Remove exhaust outlet cover Perform pre operation safety checklist in chapter 5 of this manual Perform starting procedure chapter 5 Let engine run while observing engine monitoring systems gauges lights Look for anything out of the ordinary Should the optional engine temp gauge read excessive temperatures or warning light illuminate or should the oil pressure or hydraulic oil te...

Page 84: ...edge of the footwell inside the cab one in each of the front corners 4 Once the bolts have been removed tilt the cab slowly upwards The cab brace 3 should fall onto the shoulder bolt 4 locking the cab in its upright position The cab is now secure To lower the cab 1 Raise the cab brace so that the locking channel is clear of the shoulder bolt 2 Hold the brace upwards and lower the cab until the loc...

Page 85: ...harmful Terex ASV complies with this requirement by providing the following information CALIFORNIA Proposition 65 Warning This product contains lead and lead compounds diesel engine exhaust and used engine oil chemicals known to the state of California to cause cancer CALIFORNIA Proposition 65 Warning This product contains lead a chemical known to the state of California to cause birth defects or ...

Page 86: ...SERVICE LOG 84 Hours Service Performed Notes ...

Page 87: ...85 Hours Service Performed Notes SERVICE LOG ...

Page 88: ...86 Hours Service Performed Notes SERVICE LOG ...

Page 89: ...87 Hours Service Performed Notes SERVICE LOG ...

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