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Terex Genie Lift Tools Expo Installer Z-60/34, Operator'S Manual Supplement, Page: 13 / 17

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Terex Genie Lift Tools Expo Installer Z-60/34 Operator'S Manual Supplement Download Page 13

First Edition • Fourth Printing

 

Operator's Manual Supplement

 

 

Installation Instructions 

 

 

Part No. 1292178GT

 

 

13 

 

 

Contents of Kit 1291798GT 
(8 ft/2.4 m Platform) 

Description 

Genie part number  Qty. 

(1) Manual, Supplement 

1292178GT 

1 

(2) Decal, Maximum Capacity, 
Word 

1292288GT 

2 

(3) Decal, Maximum Capacity, 
Word (FR) 

1292288FRGT 

2 

(4) Decal, Cosmetic, Lift Tool 
Access Deck 

1292296GT 

1 

(5) Assembly, Deck 

- 

1 

(6) Assembly, Handle 

- 

1 

(7) U-bolt, 1.5 x 3/8 

- 

2 

(8) Nylock flange nut, 3/8-16 

- 

4 

(9) Bumper, Rubber, 5/16-18 

- 

1 

(10) Nut, 5/16-18 

- 

1 

(11) Nylock flange nut, 5/16-18 

- 

1 

(12) Screw, HHF, 10-24X0.625 

- 

1 

(13) Nylock flange nut, 10-24 

- 

1 

(14) Steel Lanyard,, 8" 

- 

1 

(15) Quick release pin, 3/8X 5" 

- 

1 

(16) Vertical rail lock forming 

- 

1 

(17) Screw, HHF, 1/4-20X0.75 

- 

2 

(18) Nylock flange nut, 1/4-20 

- 

2 

Deck Installation

 

Note: The deck assembly can only be installed on 
the mid-rails of the platform. 

1

 

Slide the right side of the deck assembly so it 
is fully seated against the mid-rail of the 
platform (see illustration). 

2

 

Pull the locking pin on the left side of the deck 
assembly to release the locking cam. 

3

 

Lower the deck assembly onto the left side 
mid-rail until it is fully seated into the locking 
cam. 

Note: The locking pin will make an audible click 
when fully seated. 

4

 

For side entry swing gate platform with sliding 
midrail and tri entry platform- Install the vertical 
rail lock forming to the left side of preexisted 
vertical rail lock forming on access deck toe 
board using 1/4-20 X0.75 screw and 1/4-
20 flange nut. 

5

 

For front entry platform with single sliding 
midrail (only 8 ft platforms)- Install the vertical 
rail lock forming to the right side of preexisted 
forming lock on access deck toe board using 
1/4-20 X0.75 screw and 1/4-20 flange nut. 

6

 

Position and secure the quick release pin onto 
the toe board near the vertical rail lock forming 
using 10-24X0.625 screw and 10-24 flange nut 
with the help of 8 inch steel lanyard 

7

 

Position the deck assembly to the vertical rail 
and pull the locking pin and rotate the step 
down all the way. 

Note: The locking pin will make an audible click 
when fully seated. 

Summary of Contents for Genie Lift Tools Expo Installer Z-60/34

Page 1: ...Operator s Manual Supplement Lift Tools Access Deck Original Instructions First Edition Fourth Printing Part No 1292178GT ANSI CSA North America South America Asia ...

Page 2: ...s manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www genielift com E mail awp techpub terex com Copyright 2018 by Terex Corporation First Edition Fourth Printing October 2020 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries S Z and XC...

Page 3: ...rom S100D 1672 Model Serial Number S 120 HD from S120D 1705 SX 105 XC from SX105D 174 SX 135 XC from SX135H 127 SX 125 XC from SX125D 101 SX 150 from SX150H 201 SX 180 from SX180H 365 Z 45 XC from Z4525XCM 101 Z 45 25 from Z4525N 57509 Z 45 25J from Z4525N 57509 Z 45 25J RT from Z4525N 57509 Z 45 25 RT from Z4525N 57509 Z 60 34 from Z60H 746 Z 60 37 from Z60H 746 Z 62 from Z62H 3077 Z 80 from Z80H...

Page 4: ...0 from S120 101 S 125 from S125 101 S 100 HD from S100HD14D 200 Model Serial Number S 120 HD from S120HD14D 201 SX 105 XC from SX105D 174 SX 135 XC from SX135H 101 SX 125 XC from SX125D 101 SX 150 from SX15015H 100 SX 180 from SX18013 005 Z 60 34 from Z60 001 Z 60 37 from Z60M 101 Z 62 from Z6215A 101 Z 80 from Z8003 101 Z 135 from Z135 100 ZX 135 from ZX13513 2001 Do not install the Access Deck s...

Page 5: ...rotection for boom operator 2 A qualified person with knowledge of fall protection regulations and systems must design the work space and the Access Deck system to ensure worker safety 3 Genie Booms have been stability tested on level ground with the rated load in the platform The combined weight on the Access Deck must not exceed 300 lbs 136 kg Note The weight of the Access Deck assembly must be ...

Page 6: ... standards related to the use of the equipment 3 The equipment must be in proper working condition and configuration In consideration for Genie s guidance herein the equipment owner employer user and operator hereby agree to indemnify and hold harmless Terex USA and its parent and affiliated companies against any and all liabilities claims suits losses costs and legal fees caused by arising out of...

Page 7: ...of ANSI CSA markets All other markets are prohibited from use The Access Deck can only be used on Genie Boom Supported Elevating Work Platforms equipped with the following 6 ft and 8 ft platforms Side entry swing gate platforms with 2 sliding mid rails TRI entry platforms Note 8ft TRI entry platforms with three sliding mid rails 6ft TRI entry platforms prohibited Front entry platforms with single ...

Page 8: ...with the Access Deck Do not exceed the rated platform capacity The weight of the Access Deck assembly will reduce the rated platform capacity and must be subtracted from the total platform load Access Deck for 8 ft Platform 36 lbs 16 kg Access Deck for 6 ft Platform 29 lbs 13 kg The Access Deck assembly and handle must be mounted for use together Be sure the Access Deck is securely installed Only ...

Page 9: ...ual safety manual responsibilities manual and any necessary supplements are complete legible and in the storage container located in the platform Be sure that all decals are legible and in place Check the Access Deck for damage or wear improperly installed loose or missing parts and unauthorized modifications Nuts bolts and other fasteners Cracks in welds or structural components Dents or damage t...

Page 10: ...figuration 8 foot Access Deck Part No Decal Description Qty 1281174GTDecal Lanyard fall arrest fall restraint 8 1292288GTDecal Max Capacity Word Access Deck 8ft 1 1292288FRGT Decal Max Capacity Word Access Deck 8ft 1 6 foot Access Deck Part No Decal Description Qty 1281174GTDecal Lanyard fall arrest fall restraint 8 1293709GTDecal Max Capacity Word Access Deck 6ft 1 1293709FRGT Decal Max Capacity ...

Page 11: ...pect for missing or loose components Check all fasteners are properly tightened Inspect all components for damage or wear Check for cracks bends and corrosion Inspect all welds for cracks Verify the Access Deck rotates freely about the right wear pad slot on the mid rail Verify the locking cam engages the mid rail with audible click and locks fully with the pop pin on the deck Verify the pop pin o...

Page 12: ...s in the appropriate Genie Operator s Manual and Supplements Be sure that all necessary tools and parts are available and ready for use Read this procedure completely and adhere to the instructions Note Refer to the illustration page for installation instructions Contents of Kit 1293700GT 6 ft 1 8 m Platform Description Genie part number Qty 1 Manual Supplement 1292178GT 1 2 Decal Maximum Capacity...

Page 13: ...rm see illustration 2 Pull the locking pin on the left side of the deck assembly to release the locking cam 3 Lower the deck assembly onto the left side mid rail until it is fully seated into the locking cam Note The locking pin will make an audible click when fully seated 4 For side entry swing gate platform with sliding midrail and tri entry platform Install the vertical rail lock forming to the...

Page 14: ...nge nuts Do not over tighten 2 Install the 5 16 18 nut onto the rubber bumper Install the bumper assembly into the handle forming and secure with the 5 16 18 nylock flange nut Do not tighten at this time 3 Rotate the handle up to the vertical position Secure the handle with the 3 8 lock pin on the handle assembly 4 Adjust the inside nut on the rubber bumper until the bumper sits firmly against the...

Page 15: ...tforms with 2 sliding mid rails 1 Lock pin 2 Assembly handle 3 Bumper 4 Nut 5 16 18 5 Nylock flange nut 3 8 16 6 Nylock flange nut 5 16 18 7 U bolt 8 Quick release pin 8 ft platforms 9 Flange nut 1 4 20 10 Vertical rail lock forming 11 Nylock flange nut 10 24 12 Screw HHF 10 24X 625 13 Screw HHF 1 4 20X 0 75 14 Assembly access deck ...

Page 16: ...ly handle 3 Bumper 4 Nut 5 16 18 5 Nylock flange nut 3 8 16 6 Nylock flange nut 5 16 18 7 U bolt 8 Quick release pin 8 ft platforms 9 Flange nut 1 4 20 10 Vertical rail lock forming 11 Nylock flange nut 10 24 12 Screw HHF 10 24X 625 13 Screw HHF 1 4 20X 0 75 14 Assembly access deck Lift Tools Access D eck Part No 1292178GT Operator s M anual Suppl ement First Edition Fourth Pri nti ng ...

Page 17: ......

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