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37751

12-2014

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2.2

Safety instructions applicable during operation, maintenance and repair

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Terberg Machines B.V., IJsselstein, The Netherlands

All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any

way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from the publisher.

During the operation of the bin lift system

Ensure that no-one is in the immediate vicinity of
the bin lift system during the loading cycle.

If the bin lift system is in operation, you may under
no  circumstances  reach  into  the  lifting  system
(

danger of injury

).

In  case  of  danger  immediately  press  the  closest
emergency stop switch 
(see section Safety equipment 2.4).

Check  that  there  are  no  foreign  objects  in  or
between  the  bin  lift  system  that  can  hinder  its
operation.

Loose refuse may not be loaded above the edge
of the hopper.

The compactor may not be used while objects are
protruding from the throw-in hole.

Never use the bin lift system when the view of the
load is obstructed.

Never  use  the  bin  lift  system  on  a  very  uneven
surface.

The bin lift system may not be driven up against a
bin/container or a pile of refuse.

Take  account  of  the  heating  of  the  hydraulic  oil.
This can become 40°C warmer than the environ-
ment. As a result, the pipes and hoses can cause
light burns at high ambient temperatures.

It is not permitted to use bin/container types not
listed in the manual.

Nothing  should  protrude  from  the  bin  and  only
bins whose lids are fully closed should be emptied.

Do not empty any damaged bins. These can cause
problems.

Overweight bins/containers should be removed
from the bin lift system:
max. lifting force 2-wheel bins: 1600N (160kg)
max. lifting force 4-wiel containers: 7500N (750kg)

Check  that  the  container  is  located  correctly  on
the  pick-up  comb  or  pick-up  arms  before  you
empty it.

Let go of the bin as soon as it is picked up by the
bin lift system.

It is expressly forbidden to manually ‘help’ the lift-
ing system.

Only give an extra shake if this is needed.

Only  remove  the  bin/container  when  the  bin  lift
system has come to rest and the bin/container is
back on the ground.

Place  empty  bins/containers  where  they  do  not
pose a danger to other road users.

It is forbidden to empty bins/containers that con-
tain dangerous and/or radioactive substances.

It  is  not  permitted  to  empty  bins/containers  that
contain burning or smouldering materials.

Never walk backwards towards the bin lift system.

One person offering and/or taking several bins at
the same time must be kept to a minimum.

A  bin  may  only  be  offered  to  the  bin  lift  system
when held by the handle bars.

During winter conditions, if the bin lift is contami-
nated by heavy snow or ice deposition on mecha-
nical parts or various sensors, the system can get
clogged  up.  Apply  stop  switch  prior  to  cleaning.
Clean these parts and keep as dry as possible. For
example  with  a  broom.  Never  clean  the  bin  lift
using defrosting liquids!

During maintenance and repair

Maintenance and repairs may only be carried out
by authorised technical personnel.

Any  faults  detected  should  be  corrected  before
the bin lift system is used.

For maintenance and repairs switch the bin lift sys-
tem off (switch off the engine of the refuse col-
lection  vehicle  and  turn  off  the  main  power
switch).

During  repair  work,  accidental  activation  should
be  prevented  by  removing  the  ignition  key  from
the ignition switch (keep on your person).

You may not go under the tilt frame for repair or
cleaning  unless  the  tilt  frame  is  adequately  sup-
ported.

Before  cleaning  can  begin,  you  should  switch  off
the drive gear of the refuse collection vehicle.

The  grease  between  the  pivots  may  get  washed
away if you use a high pressure cleaner. Think about
the safety of your eyes and use safety glasses.

Use the lifting points present for raising the bin lift.

When working on the hydraulic system, you should
bear  in  mind  that  this  is  filled  with  hydraulic  fluid
under  pressure.  Always  use  personal  protective
equipment to avoid contact with skin and eyes. Use
absorbents to avoid environmental pollution.

Keep a minimum distance of 2.5 meter 
between the bin lift and objects which are 
located behind the bin lift system. This is to
avoid a dangerous situation in case that a bin
comes loose.

Summary of Contents for OmniTRADE

Page 1: ...ephone 31 30 2100 600 Telefax 31 30 2100 610 Homepage www terbergmachines nl E mail info terbergmachines nl Omni TRADE Translation of the original instruction Issue date 12 2014 The original Dutch version article code 37750 can be obtained from Terberg Please send a mail to info terbergmachines nl ...

Page 2: ...mponents 10 3 2 Warnings and tips 11 3 3 Daily checks 11 3 4 Loading bags and or bulky waste 12 3 5 Loading via the pick up comb 2 Wheel bins 13 4 Wheel containers 14 3 5 1 SMT One man operation 15 3 6 Loading with pick up arms option 16 3 7 Travel height and footboards 17 4 MAINTENANCE AND CLEANING 4 1 General and daily maintenance 18 4 2 Weekly maintenance 18 4 3 Six weekly maintenance 19 4 4 An...

Page 3: ...carried out by qualified per sonnel Symbols used Note Additional information Warning If these instructions are not followed there is a risk of damage to the equipment and or personal injury Stop If these instructions are not followed cor rectly there is a risk of personal injury and or risk of serious damage to the equip ment The user manual has the following sections Introduction A description of...

Page 4: ...f the cycle being completed using the standard control station on the L H or R H side ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publish...

Page 5: ...time 11 5 seconds 10 seconds Emptying time adjustable Automatic emptying no no no no Manual emptying yes yes yes yes Pick up via comb yes yes yes yes Pick up arms not applicable optional optional not applicable Lid opener not applicable not applicable yes not applicable Bin stop catcherbar position A working position 500 770 position A working position 1000 1280 position B folded away position B f...

Page 6: ...collection vehicle is travelling along and also not with reverse gear engaged The bin lift system may only be operated by per sons who have received operator training and are fully familiar with its operation First read the operating instructions before you start using the bin lift Read through the operating instructions for the compactor body carefully In your daily work as bin lift operative you...

Page 7: ...an extra shake if this is needed Only remove the bin container when the bin lift system has come to rest and the bin container is back on the ground Place empty bins containers where they do not pose a danger to other road users It is forbidden to empty bins containers that con tain dangerous and or radioactive substances It is not permitted to empty bins containers that contain burning or smoulde...

Page 8: ...rofilm or any other means without prior written permission from the publisher You must comply with the maintenance interval specified by the manufacturer Electrical fuses should never be bridged or replaced by a fuse with a higher power rating When dismantling disconnect the plugs and couplings from the vehicle Following a collision involving the bin lift system Terberg will need to assess whether...

Page 9: ...top button has been pressed Reset emergency stop button Reset the emergency stop button by pulling it out The buzzer in the cabin stops Resetting of the com pactor body may be required consult body manual for correct procedure A B Press the dark blue DOWN button The lifting chair descends to the lowest position Solve the reason for pressing the emergen cy stop button Remove the bin con tainer from...

Page 10: ...p 04 Emergency stop 05 Pick up comb 06 Hopper plate 07 Catcherbar 2 wheel bins and 4 wheel containers 500 770 litres with flat lid 08 Container stop 4 wheel containers 1000 1280 litres Paladin Chamberlain 09 Lid opener 10 Bin guide plate 11 Start sensors 12 Sensor for 4 wheel containers 07 09 08 06 10 11 12 05 11 10 A B S T O P S T O P 02 03 A B 01 G F H E D C A B 04 S T O P S T O P 03 G F H E 04 ...

Page 11: ...ec tion round discuss with your colleagues how to act in certain situations such as stopping driving off etc Never use the bin lift system as a seat This is life threateningly dangerous When the bin lift system is in operation you may not reach into the lifting system this may cause a danger of injury It is forbidden to stand on the footboards while the refuse collection vehicle is reversing Take ...

Page 12: ... without prior written permission from the publisher To make it easier to throw in bags and or bulky waste you can lower the throw in height of the bin lift 1 Put the bin lift in the lower position before opening the hopper plate 2 Hopper plate 06 Unlock the hopper plate press down handle A on the L H side Simultaneously rotate the hop per plate all the way down A Throw in long items sideways Do n...

Page 13: ... written permission from the publisher 1 Check that the hopper plate 06 is closed 2 Switch on the refuse collection vehicle compac tor system 3 If there are footboards fold both of them down 4 Catcherbar 07 Check that the catcher bar is in Position A this is the working position The yellow indicator LED left should be on If this is not the case press the black button C once Alternately the bin lif...

Page 14: ...tainers the catcherbar should be in Position B folded away position The yellow indicator LED right should be on Put the catcherbar in the correct position using the black button C 5 Roll the container against above pick up comb 05 6 Container emptying Press the light blue UP button A on either side of the bin lift The container is then raised to the tilting position and emptied A B A B 7 Container...

Page 15: ...ner against and above the pick up comb The container is automatically lifted by about 20 cm The bin lift now waits until an UP DOWN button on the L H or R H control station is activated Then proceed as described in points 4 to 7 on the page to the left except for Point 5 4b 2 Wheel bins Roll a bin left or right against and above the pick up comb The bin lift will wait a few seconds to see if a sec...

Page 16: ...Make sure the trunnions of the container come out of the pick up heads of the pick up arms Roll the container out of the bin lift Trunnions stuck in pick up heads In this case proceed as follows Raise the container slightly using the light blue UP button A until the wheels are free of the ground Pull the container backwards so that the trunnions of the container are in the lower position of the pi...

Page 17: ...ift up for adequate ground clearance Footboards and handle bars As an option the bin lift system can be fitted with footboards and handle bars The handle bars two brackets on either side are fixed These are used in three situations In each of these situations the footboards must be in the correct position 1 Transport Footboards folded up 2 Loading Footboards folded down 3 Riding Footboards folded ...

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