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37701

01-2017

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2.2

Safety instructions applicable during operation, maintenance and repair

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Terberg Machines B.V., IJsselstein, The Netherlands

All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any

way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from the publisher.

During the operation of the bin lift system

Ensure that no-one is in the immediate vicinity of
the bin lift system during the loading cycle.

If the bin lift system is in operation, you may under
no  circumstances  reach  into  the  lifting  system
(

danger of injury

).

Check  that  there  are  no  foreign  objects  in  or
between  the  bin  lift  system  that  can  hinder  its
operation.

Loose refuse may not be loaded above the edge
of the hopper.

The compactor may not be used while objects are
protruding from the throw-in hole.

Never use the bin lift system when the view of the
load is obstructed.

Never  use  the  bin  lift  system  on  a  very  uneven
surface.

The bin lift system may not be driven up against a
bin or a pile of refuse.

Take  account  of  the  heating  of  the  hydraulic  oil.
This can become 40°C warmer than the environ-
ment. As a result, the pipes and hoses can cause
light burns at high ambient temperatures.

It is not permitted to use bin types not listed in the
manual.

Nothing  should  protrude  from  the  bin  and  only
bins whose lids are fully closed should be emptied.

Do not empty any damaged bins. These can cause
problems.

Overweight bins should be removed from the
bin lift system.
max. lifting force DIN arm pick-up: 

7500 N (750 kg)

max. lifting capacity of Pocket-arm pick-up:  

20,000 N (2000 kg)

Check that the bin is located correctly on the DIN
/ Pocket pick-up arms before you empty it.

Let go of the bin as soon as it is picked up by the
bin lift system.

It is expressly forbidden to manually ‘help’ the lift-
ing system.

Only remove the bin when the bin lift system has
come to rest and the bin is back on the ground.

Place empty bins where they do not pose a dan-
ger to other road users.

It is forbidden to empty bins that contain danger-
ous and/or radioactive substances.

It  is  not  permitted  to  empty  bins  that  contain
burning or smouldering materials.

Do  not  walk  backwards  towards  the  bin  lift  sys-
tem.

A  bin  may  only  be  offered  to  the  bin  lift  system
when held by the handle bars.

During maintenance and repair

Maintenance and repairs may only be carried out
by authorised technical personnel.

Any  faults  detected  should  be  corrected  before
the bin lift system is used.

For maintenance and repairs switch the bin lift sys-
tem off (switch off the engine of the refuse col-
lection  vehicle  and  turn  off  the  main  power
switch).

While  working,  accidental  activation  should  be
prevented by removing the key from the ignition
switch (keep on your person).

You may not go under the tilt frame for repair or
cleaning unless the tilt frame is supported.

Before  cleaning  can  begin,  you  should  switch  off
the drive gear of the refuse collection vehicle.

The  grease  between  the  pivots  may  get  washed
away if you use a high pressure hose. Think about
the safety of your eyes and use safety glasses.

The bin lift system should only be raised by its lift-
ing points.

When  working  on  the  hydraulic  system,  you
should bear in mind that this is filled with hydraulic
fluid under pressure. Always use personal protec-
tive  equipment  to  avoid  contact  with  skin  and
eyes. Use absorbents to avoid environmental pol-
lution.

You  must  comply  with  the  maintenance  interval
specified by the manufacturer.

On  disassembly,  disconnect  the  plugs  and  cou-
plings from the vehicle.

Following  a  collision  involving  the  bin  lift  system
Terberg will need to assess whether it is still safe
to use or first needs to be repaired.

Original or specified parts should always be used
for repair or maintenance.

Do not stand under the bin lift or the bin!

Keep a minimum distance of 5 meter 
between the bin lift and objects which are 
located behind the bin lift system. This is to
avoid a dangerous situation in case that a bin
comes loose.

Summary of Contents for 37701

Page 1: ...lands Telephone 31 30 2100 600 Telefax 31 30 2100 610 Homepage www terbergmachines nl E mail info terbergmachines nl Translation of the original instruction Issue date 01 2017 The original Dutch version article code 37700 can be obtained from Terberg Please send a mail to info terbergmachines nl ...

Page 2: ...s 6 2 2 Safety instructions During use of the bin lift system 7 During maintenance and repair 7 2 3 Warning signs 8 3 BIN LIFT OPERATION 3 1 Important components 10 3 2 Warnings and tips 11 3 3 Daily checks 11 3 4 Loading using DIN pick up arms 12 3 5 Loading using Pocket pick up arms 13 3 6 Travel height and footboards 14 4 MAINTENANCE AND CLEANING 4 1 General and daily maintenance 16 4 2 Weekly ...

Page 3: ...butor Guarantee For more information about the conditions of guar antee please contact your distributor Operator requirements The bin lift system may only be operated by per sons who are familiar with the operation of the bin lift Repairs may only be carried out by qualified per sonnel The user manual has the following sections Introduction A description of the function conditions of use and the o...

Page 4: ...N 2000 kg The manual controls are on the right of the bin lift system ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 01 Operating ...

Page 5: ...reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher Bin and bin lift information Directives and Standards 2006 42 EG EN 1501 1 EN 1501 5 2011 Weight 885 kg not including footboards Sound pressure 6...

Page 6: ... mechanically by print photoprint microfilm or any other means without prior written permission from the publisher Terms of conformity This bin lift conforms to the current standards at the time of production It has been tested and checked on a rig in normal conditions with an increase of 25 weight in static and 10 weight in dynamic operation It is the end user s responsibility to maintain the equ...

Page 7: ...bin when the bin lift system has come to rest and the bin is back on the ground Place empty bins where they do not pose a dan ger to other road users It is forbidden to empty bins that contain danger ous and or radioactive substances It is not permitted to empty bins that contain burning or smouldering materials Do not walk backwards towards the bin lift sys tem A bin may only be offered to the bi...

Page 8: ...structions continued ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 2 3 Warning signs Repairs may only be carried out by qualified...

Page 9: ...served No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ... other means without prior written permission from the publisher 3 1 Important components 02 01 09 08 04 08 03 04 05 07 06 10 11 01 Operating lifting lowering lift lower lever 02 Catcherbar operation catcherbar lever 03 Catcherbar 2 positions 04 Guide track opens lid of the 2500 4500 litre bins 05 Tilt frame 06 DIN pick up arms 07 Pocket pick up arms 08 Handle bars 09 Footboards option 10 Sensor l...

Page 11: ...starting the collec tion round discuss with your colleagues how to act in certain situations such as stopping driving off etc Never use the bin lift system as a seat This is life threateningly dangerous When the bin lift system is in operation you may not reach into the lifting system this may cause a danger of injury It is forbidden to stand on the footboards while the refuse collection vehicle i...

Page 12: ...ver back wards 5 Roll the bin between the two pick up arms 6 Raise the lifting heads to the right height Using the lift lower lever 01 raise both pick up arms until level with the lifting lugs of the bin 7 Emptying the bin Use the lift lower lever 01 to raise the bin fur ther until it reaches the tilt position The bin is emptied 8 Removing the bin Then use the lift lower lever 01 to return the bin...

Page 13: ...ove on either side of the bin lift system have meanwhile opened the lid The bin is emptied 9 Removing the bin Then use the lift lower lever 01 to return the bin to the ground Roll the bin out of the pick up arms and out of the bin lift 1 Engage the PTO of the refuse collection vehicle 2 Fold down both footboards 09 3 Fold out both Pocket pick up arms Press the pick up arm locking 11 downwards and ...

Page 14: ...e publisher 3 6 Travel height and footboards Footboards and handle bars The bin lift system is fitted with footboards and han dle bars The handle bars two brackets on either side are fixed These are used in three situations In each of these situations the footboards must be in the correct position 1 Transport Footboards folded up 2 Loading Footboards folded down 3 Riding Footboards folded down If ...

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