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37701

01-2017

1.1

Description of the bin lift system

The 

TGV-2

is a manually-operated bin lift system that

can be very widely used and is particularly well suit-
ed to collecting industrial waste.

The 

TGV-2

is fitted with DIN pick-up arms for emp-

tying 4-wheel bins that conform to the EN 840-2 and
EN 840-3 standards. 
It is also fitted with Pocket pick-up arms for emptying
4-wheel  large  object  refuse  bins  with  capacities  of
2,5m

3

and 4,5m

3

.

The  maximum  lifting  force  of  the  bin  lift  system  is
20,000 N (2000 kg).
The manual controls are on the right of the bin lift
system.

ã

Terberg Machines B.V., IJsselstein, The Netherlands

All rights reserved. No part of this book may be reproduced, stored in database or retrieval system, or published, in any form or in any

way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written permission from the publisher.

01 = Operating lifting / lowering (lift / lower lever)
02 = Catcherbar operation (catcherbar lever)
03 = Catcherbar, 2 positions
04 = Guide track

(opens lid of the 2500-4500 litre containers)

05 = Tilt frame
06 = DIN pick-up arms
07 = Pocket pick-up arms
08 = Handle bars
09 = Footboards (option)
10 = Sensor lift / lower lever

(sends signal to the PTO for increasing revs)

11 = Locking for the Pocket pick-up arms

Summary of Contents for 37701

Page 1: ...lands Telephone 31 30 2100 600 Telefax 31 30 2100 610 Homepage www terbergmachines nl E mail info terbergmachines nl Translation of the original instruction Issue date 01 2017 The original Dutch version article code 37700 can be obtained from Terberg Please send a mail to info terbergmachines nl ...

Page 2: ...s 6 2 2 Safety instructions During use of the bin lift system 7 During maintenance and repair 7 2 3 Warning signs 8 3 BIN LIFT OPERATION 3 1 Important components 10 3 2 Warnings and tips 11 3 3 Daily checks 11 3 4 Loading using DIN pick up arms 12 3 5 Loading using Pocket pick up arms 13 3 6 Travel height and footboards 14 4 MAINTENANCE AND CLEANING 4 1 General and daily maintenance 16 4 2 Weekly ...

Page 3: ...butor Guarantee For more information about the conditions of guar antee please contact your distributor Operator requirements The bin lift system may only be operated by per sons who are familiar with the operation of the bin lift Repairs may only be carried out by qualified per sonnel The user manual has the following sections Introduction A description of the function conditions of use and the o...

Page 4: ...N 2000 kg The manual controls are on the right of the bin lift system ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 01 Operating ...

Page 5: ...reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher Bin and bin lift information Directives and Standards 2006 42 EG EN 1501 1 EN 1501 5 2011 Weight 885 kg not including footboards Sound pressure 6...

Page 6: ... mechanically by print photoprint microfilm or any other means without prior written permission from the publisher Terms of conformity This bin lift conforms to the current standards at the time of production It has been tested and checked on a rig in normal conditions with an increase of 25 weight in static and 10 weight in dynamic operation It is the end user s responsibility to maintain the equ...

Page 7: ...bin when the bin lift system has come to rest and the bin is back on the ground Place empty bins where they do not pose a dan ger to other road users It is forbidden to empty bins that contain danger ous and or radioactive substances It is not permitted to empty bins that contain burning or smouldering materials Do not walk backwards towards the bin lift sys tem A bin may only be offered to the bi...

Page 8: ...structions continued ã Terberg Machines B V IJsselstein The Netherlands All rights reserved No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher 2 3 Warning signs Repairs may only be carried out by qualified...

Page 9: ...served No part of this book may be reproduced stored in database or retrieval system or published in any form or in any way electronically mechanically by print photoprint microfilm or any other means without prior written permission from the publisher THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 10: ... other means without prior written permission from the publisher 3 1 Important components 02 01 09 08 04 08 03 04 05 07 06 10 11 01 Operating lifting lowering lift lower lever 02 Catcherbar operation catcherbar lever 03 Catcherbar 2 positions 04 Guide track opens lid of the 2500 4500 litre bins 05 Tilt frame 06 DIN pick up arms 07 Pocket pick up arms 08 Handle bars 09 Footboards option 10 Sensor l...

Page 11: ...starting the collec tion round discuss with your colleagues how to act in certain situations such as stopping driving off etc Never use the bin lift system as a seat This is life threateningly dangerous When the bin lift system is in operation you may not reach into the lifting system this may cause a danger of injury It is forbidden to stand on the footboards while the refuse collection vehicle i...

Page 12: ...ver back wards 5 Roll the bin between the two pick up arms 6 Raise the lifting heads to the right height Using the lift lower lever 01 raise both pick up arms until level with the lifting lugs of the bin 7 Emptying the bin Use the lift lower lever 01 to raise the bin fur ther until it reaches the tilt position The bin is emptied 8 Removing the bin Then use the lift lower lever 01 to return the bin...

Page 13: ...ove on either side of the bin lift system have meanwhile opened the lid The bin is emptied 9 Removing the bin Then use the lift lower lever 01 to return the bin to the ground Roll the bin out of the pick up arms and out of the bin lift 1 Engage the PTO of the refuse collection vehicle 2 Fold down both footboards 09 3 Fold out both Pocket pick up arms Press the pick up arm locking 11 downwards and ...

Page 14: ...e publisher 3 6 Travel height and footboards Footboards and handle bars The bin lift system is fitted with footboards and han dle bars The handle bars two brackets on either side are fixed These are used in three situations In each of these situations the footboards must be in the correct position 1 Transport Footboards folded up 2 Loading Footboards folded down 3 Riding Footboards folded down If ...

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