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- 9 - 

Step

 

6

 

a)

 

Align

 

the

 

holes

 

on

 

body

 

hinge

 

(P)

 

with

 

the

 

holes

 

on

 

the

 

grill

 

body,

 

then

 

screw

 

a

 

bolt

 

(II),

 

along

 

with

 

a

 

heat

 

insulation

 

washer

 

(LL)

 

into

 

the

 

pre

drilled

 

hole,

 

and

 

then

 

seal

 

with

 

a

 

flat

 

washer

 

(KK),

 

a

 

lock

 

washer(JJ)

 

and

 

a

 

wing

 

nut

 

(MM).

 

Tighten

 

by

 

hand

 

until

 

secure.

 

b)

 

Align

 

the

 

holes

 

on

 

grill

 

body

 

with

 

the

 

holes

 

on

 

the

 

upper

 

frame,

 

then

 

screw

 

a

 

bolt

 

(AA),

 

along

 

with

 

a

 

lock

 

washer

 

(DD)

 

and

 

a

 

flat

 

washer

 

(EE)

 

into

 

each

 

pre

drilled

 

hole.

 

Tighten

 

by

 

hand

 

until

 

secure.

 

c)

 

Tighten

 

all

 

bolts

 

by

 

screwdriver

 

until

 

secure.

 

 
 
 

 
 
 
 
 
 

Step

 

7

 

a)

 

Put

 

the

 

burner

 

(R)

 

inside

 

the

 

grill

 

body.

 

Make

 

certain

 

the

 

valve

 

nozzle

 

is

 

inserted

 

into

 

the

 

burner

 

venturi

 

tube

 

properly

 

and

 

completely.

 

b)

 

Align

 

the

 

holes

 

on

 

heat

 

insulation

 

panel

 

(AE)

 

with

 

the

 

holes

 

under

 

the

 

bottom

 

of

 

grill

 

body.

 

c)

 

Screw

 

a

 

bolt

 

(BB),

 

along

 

with

 

a

 

lock

 

washer

 

(DD)

 

and

 

a

 

flat

 

washer

 

(GG)

 

through

 

the

 

heat

 

insulation

 

panel,

 

the

 

bottom

 

of

 

grill

 

body

 

and

 

into

 

the

 

burner.

 

Tighten

 

by

 

hand

 

until

 

secure.

 

d)

 

Connect

 

the

 

ignition

 

wire

 

with

 

the

 

igniter.

   

e)

 

Tighten

 

all

 

bolts

 

by

 

screwdriver

 

until

 

secure.

 

f)

 

Hook

 

the

 

grease

 

cup

 

(S)

 

under

 

the

 

grill

 

body.

 

 

 

Step

 

8

 

a)

 

Align

 

the

 

holes

 

on

 

the

 

heat

 

insulation

 

panel

 

(AD)

 

with

 

the

 

holes

 

on

 

the

 

lid

 

(T).

   

b)

 

Insert

 

the

 

pre

assembled

 

bolt

 

in

 

lid

 

handle

 

(U)

 

with

 

a

 

heat

 

resistant

 

washer

 

(NN)

 

through

 

the

 

holes

 

on

 

lid

 

(T)

 

and

 

the

 

heat

 

insulation

 

panel

 

(AD),

 

then

 

seal

 

with

 

a

 

flat

 

washer

 

(EE),

 

a

 

lock

 

washer

 

(DD)

 

and

 

a

 

bolt

 

(AA).

   

c)

 

Tighten

 

all

 

bolts

 

by

 

hand

 

until

 

secure.

 

 
 
 

Step

 

9

 

a)

 

Put

 

the

 

lid

 

upon

 

the

 

grill

 

body.

 

b)

 

Align

 

the

 

holes

 

on

 

the

 

lid

 

hinge

 

with

 

the

 

holes

 

on

 

the

 

grill

 

body

 

hinge,

 

then

 

insert

 

the

 

pin

 

(PP)

 

into

 

the

 

hinge

 

hole.

 

c)

 

Insert

 

a

 

hair

 

pin

 

(OO)

 

into

 

the

 

hole

 

on

 

each

 

end

 

of

 

the

 

pins

 

to

 

fasten

 

the

 

lid

 

and

 

grill

 

body.

 

 
 
 
 
 
 
 

Step

 

10

 

a)

 

Align

 

the

 

holes

 

on

 

the

 

right

 

handle

 

(AG)

 

with

 

the

 

hole

 

on

 

the

 

right

 

side

 

shelf

 

(V),

 

then

 

screw

 

a

 

bolt

 

(AA),

 

a

 

flat

 

washer

 

(EE)

 

and

 

a

 

lock

 

washer

 

(DD)

 

into

 

each

 

pre

drilled

 

hole.

 

Tighten

 

by

 

hand

 

until

 

secure.

   

b)

 

Loosen

 

the

 

four

 

pre

installed

 

bolts

 

on

 

the

 

right

 

upper

 

frame

 

(J)

 

and

 

allow

 

1/4

 

bolt’s

 

length

 

to

 

extend

 

from

 

right

 

upper

 

frame.

 

c)

 

Align

 

the

 

holes

 

on

 

the

 

right

 

side

 

shelf

 

(V)

 

with

 

the

 

bolts

 

extended

 

from

 

the

 

right

 

upper

 

frame.

 

Push

 

down

 

the

 

right

 

side

 

shelf

 

until

 

it

 

locks

 

into

 

place.

 

d)

 

Repeat

 

the

 

procedure

 

for

 

the

 

assembly

 

of

 

left

 

side

 

shelf

 

(W).

 

e)

 

Tighten

 

all

 

bolts

 

by

 

screwdriver

 

until

 

secure.

 

Summary of Contents for TER 25K BTU PRO

Page 1: ...K BTU PRO 2 Burner Grill SAVE THESE INSTRUCTIONS FOR FUTURE USE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER FOR FUTURE USE FOR CUSTOMER SERVICE CALL 1 877 630 5396 TOLL FREE 10 00 A M 7 00 P M EST MONDAY FRIDAY ...

Page 2: ... build up to avoid grease fire and cover your grill to prevent rust Please refer to this owner s manual for details Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage NOTE This grill must be used with propane gas only propane gas cylinder not included Instal...

Page 3: ...st 6 Hardware List 7 Assembly Instructions 8 Operating Your Grill 11 Connecting Disconnecting Gas Cylinder 11 Checking for Leaks 12 Lighting Your Grill 12 Excess flow safety valve reset procedure 14 Care and Maintenance 15 Troubleshooting 16 Warranty Program 18 ...

Page 4: ... or boats 14 Do not attempt to move the grill while it is lit 15 Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened 16 Keep combustible items and surfaces at least 6 feet away from the grill at all times DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions 17 Do not use in a...

Page 5: ...e of applicable local codes with the the Canadian Standards Association s Natural Gas and Propane Installation Code CAN CGA B149 1 DANGER Gas Safety Liquid propane LP gas is flammable and hazardous if handled improperly Become aware of its characteristics before using any propane product Propane Characteristics Flammable explosive under pressure heavier than air and settles in pools in low areas I...

Page 6: ...heel cap 2 PCS W Left side shelf 1 PC H Left upper frame 1 PC X Heating plate support 2 PCS I Front upper panel 1 PC Y Heating plate 1 PC J Right upper panel 1 PC Z Cooking grid 1PC K Back panel 1 PC AB Warning rack 1 PC L Igniter 1 PC AC Cylinder clip 1 PC M Regulator Valve assembly 1 PC AD Heat insulation panel 1 PC N Control panel 1 PC AE Heat insulator 1 PC O knob 2 PCS AF bezel 2 PCS P Body H...

Page 7: ...resistant washer 30mm 2 pcs t a l F E E Washer M6 24 r i a H O O s c p Pin 2 pcs t l o B F F M5 x10 4 pcs 2 n i P P P pcs t a l F G G Washer M6 6 2 h c n e r W Q Q s c p pcs l e e h W H H Nut 2 1 r e v i r d w e r c S R R s c p pc t l o B I I M5 x 10 8 pcs k c o L J J Washer M5 8 pcs Hardware listed above is not scaled to exact size A screwdriver is required for assembly and is included for your c...

Page 8: ...ign the holes on the front upper panel I with the holes on the cart frame screw a bolt AA along with a lock washer DD and a flat washer EE into each pre drilled hole Tighten by screwdriver until secure b Align the holes on the cart back panel K with the holes on the cart frame and screw a bolt AA along with a lock washer DD and a flat washer EE into each pre drilled hole c Tighten all bolts by scr...

Page 9: ...ok the grease cup S under the grill body Step 8 a Align the holes on the heat insulation panel AD with the holes on the lid T b Insert the pre assembled bolt in lid handle U with a heat resistant washer NN through the holes on lid T and the heat insulation panel AD then seal with a flat washer EE a lock washer DD and a bolt AA c Tighten all bolts by hand until secure Step 9 a Put the lid upon the ...

Page 10: ... onto the heating plate c Insert the feet of warming rack AB into the holes on the top lid Step 12 a Put the gas tank on the tank support b Connect the regulator with the tank c Insert the tank clip AC into the holes on the bottom panel and clip the tank using the tank clip Fully Assembled View ...

Page 11: ... position to allow the gas to leave the cylinder Otherwise the overfill prevention device within the cylinder will prevent proper gas flow DANGER A fire causing death or serious injury may occur if the following is not followed exactly Never store or use gasoline or other volatile substances in the vicinity of this grill Never store a spare propane cylinder in the vicinity of this grill or in the vic...

Page 12: ... If you continue to see bubbles replace the cylinder Lighting Your Grill DANGER Failure to open lid while igniting the grill s burners or not waiting five minutes to allow gas to clear if the grill does not light may result in an explosion which could cause serious bodily injury or death WARNING Never stand with your head directly over the grill when preparing to light the main burners to prevent ...

Page 13: ...se a fire Confirm that the burner is properly lit and that the flame pattern is as desired see fig A B and C below for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting for corrective action FIG A FIG B FIG C Burner installation and adjustment WARNING DO NOT Adjust the air shutter on burner tube while the grill is operating If the grill is still hot pl...

Page 14: ...refully follow these instructions 1 Close the LP tank valve 2 Turn all burner control knobs to the OFF position 3 Disconnect the regulator from the LP tank 4 Open the lid of the grill 5 Turn burner control knobs to HIGH 6 Wait at least 1 minute 7 Turn burner control knobs OFF 8 Wait for at least 5 minutes 9 Re connect the regulator to the LP tank 10 Slowly turn the LP tank valve turn at a time and...

Page 15: ...erior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing detergent and hot water solution Rinse with water and let dry Cooking Grates The porcelain grates have a glass like composition that should be handled with care Use a mild dishwashing detergent or baking soda and hot water solution Non abrasive scouring powder can be used on stubborn stains Rinse w...

Page 16: ...b e w r e d i p S venturi Clean venturi s t r o p r e n r u b n a e l C d e k c o l b r o d e g g o l c s t r o p r e n r u B Sudden drop in gas flow or reduced flame height r e d n i l y c e c a l p e R s a g f o t u O Irregular flame pattern flame does not run the full length of burner Burner ports are clogged or blocked Clean burner ports Flames turn yellow or orange New burner may have residua...

Page 17: ...es Burners or tubes are block Clean burners or tubes Inside lid peeling or paint peeling The lid is stainless Baked on grease fill up has turned to carbon and flaking off Clean thoroughly Irregular flame Air flow is not correct Correct Flame blue with yellow tips 1 2 high Too little air wavy yellow or orange flames Too much air noisy blue flames If flames are yellow or orange open flap at the end ...

Page 18: ... due to misuse lack of maintenance hostile environment accidents alterations abuse or neglect This warranty does not cover damage caused by heat abrasive and chemical cleaners resulting in chipped porcelain enamel parts or any damage to other components used in the installation or operation of the gas grill The original consumer purchaser will be charged for all shipping and handling fees of repla...

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