Tennant 5700XPS Operating Instructions Manual Download Page 3

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CONTENTS

5700XPS MM402 (3--00)

CONTENTS

Page

SAFETY PRECAUTIONS

. . . . . . . . . . . . . . . . .

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATOR RESPONSIBILITY

. . . . . . . . .

MACHINE COMPONENTS

. . . . . . . . . . . . .

CONTROL PANEL SYMBOLS

. . . . . . . . . .

CONTROLS AND INSTRUMENTS

. . . . . .

STEERING HANDLES

. . . . . . . . . . . . . .

SOLUTION FLOW LEVER

. . . . . . . . . . .

POWER WAND SWITCH (OPTION)

. .

SPEED SWITCH AND INDICATOR

. . .

SQUEEGEE SWITCH

. . . . . . . . . . . . . . .

BRUSH PRESSURE SWITCH AND

INDICATOR

. . . . . . . . . . . . . . . . . . . . .

SWITCH (OPTION)

. . . . . . . . . . . .

RECOVERY TANK FULL INDICATOR

SCRUBBING SWITCH

. . . . . . . . . . . . . .

BATTERY DISCHARGE INDICATOR

HOURMETER

. . . . . . . . . . . . . . . . . . . . .

ON-OFF KEY SWITCH

. . . . . . . . . . . . . .

SQUEEGEE LEVER

. . . . . . . . . . . . . . . .

POWER KILL SWITCH (OPTION)

. . . .

STEERING ADJUSTMENT KNOB

. . . .

CIRCUIT BREAKERS

. . . . . . . . . . . . . . .

SOLUTION TANK HOSE

. . . . . . . . . . . .

RECOVERY TANK DRAIN HOSE

. . . .

SUPPORT ARM

. . . . . . . . . . . . . . . . . . . .

STOP ARM

. . . . . . . . . . . . . . . . . . . . . . . .

SQUEEGEE DOWN PRESSURE

CAMS

. . . . . . . . . . . . . . . . . . . . . . . . . .

SQUEEGEE LEVELING KNOB

. . . . . .

PARKING BRAKE (OPTION)

. . . . . . . .

HOW THE MACHINE WORKS

. . . . . . . . . .

PRE-OPERATION CHECKLIST

. . . . . . . . .

STARTING THE MACHINE

. . . . . . . . . . . . .

FILLING THE TANKS

. . . . . . . . . . . . . . . . . .

NORMAL SCRUBBING

. . . . . . . . . . . . . . . .

DOUBLE SCRUBBING

. . . . . . . . . . . . . . . . .

STOP SCRUBBING

. . . . . . . . . . . . . . . . . . .

DRAINING AND CLEANING THE TANKS 26

STOP THE MACHINE

. . . . . . . . . . . . . . . . .

POST-OPERATION CHECKLIST

. . . . . . . .

OPERATION ON INCLINES

. . . . . . . . . . . .

MACHINE TROUBLESHOOTING

. . . . . . .

OPTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

VACUUM WAND

. . . . . . . . . . . . . . . . . . .

POWER WAND

. . . . . . . . . . . . . . . . . . . .

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE CHART

. . . . . . . . . . . . . . .

LUBRICATION

. . . . . . . . . . . . . . . . . . . . . . . .

REAR CASTERS

. . . . . . . . . . . . . . . . . . .

TRANSAXLE

. . . . . . . . . . . . . . . . . . . . . .

BATTERIES

. . . . . . . . . . . . . . . . . . . . . . . . . .

CHARGING THE BATTERIES

. . . . . . .

TOUCH PANEL

. . . . . . . . . . . . . . . . . . . .

ELECTRIC MOTORS

. . . . . . . . . . . . . . . . . .

Page

SCRUB HEAD

. . . . . . . . . . . . . . . . . . . . . . . .

DISK BRUSH SCRUB HEAD SKIRT

. .

ADJUSTING THE SCRUB

HEAD SKIRT

. . . . . . . . . . . . . . . . .

REPLACING THE SCRUB

HEAD SKIRT

. . . . . . . . . . . . . . . . .

CYLINDRICAL BRUSH SCRUB

HEAD SKIRTS

. . . . . . . . . . . . . . . . . .

ADJUSTING THE SCRUB

HEAD SKIRTS

. . . . . . . . . . . . . . .

REPLACING THE SCRUB

HEAD SKIRTS

. . . . . . . . . . . . . . .

REMOVING OR REPLACING THE

SCRUB HEAD

. . . . . . . . . . . . . . . . . .

SCRUB HEAD/CIRCUIT

BREAKERS

. . . . . . . . . . . . . . . . . .

LEVELING THE SCRUB HEAD

. . .

SCRUB BRUSHES

. . . . . . . . . . . . . . . . . . . .

DISK BRUSHES

. . . . . . . . . . . . . . . . . . .

REPLACING THE DISK BRUSHES 57

CYLINDRICAL BRUSHES

. . . . . . . . . . .

REPLACING THE CYLINDRICAL

BRUSHES

. . . . . . . . . . . . . . . . . . .

CHECKING AND ADJUSTING

CYLINDRICAL BRUSH PATTERN

SOLUTION SYSTEM

. . . . . . . . . . . . . . . . . .

RECOVERY TANK

. . . . . . . . . . . . . . . . .

SOLUTION TANK

. . . . . . . . . . . . . . . . . .

SQUEEGEE

. . . . . . . . . . . . . . . . . . . . . . . . . .

REMOVING THE SQUEEGEE

ASSEMBLY

. . . . . . . . . . . . . . . . . . . . .

INSTALLING THE SQUEEGEE

ASSEMBLY

. . . . . . . . . . . . . . . . . . . . .

LEVELING THE SQUEEGEE

. . . . . . . .

ADJUSTING SQUEEGEE BLADE

DEFLECTION

. . . . . . . . . . . . . . . . . . .

ADJUSTING THE SQUEEGEE GUIDE

ROLLERS

. . . . . . . . . . . . . . . . . . . . . .

SQUEEGEE BLADES

. . . . . . . . . . . . . . . . .

REPLACING OR ROTATING THE

REAR SQUEEGEE BLADE

. . . . . . .

REPLACING OR ROTATING THE

FRONT SQUEEGEE BLADE

. . . . . .

BELTS AND CHAINS

. . . . . . . . . . . . . . . . . .

BRUSH DRIVE BELT

. . . . . . . . . . . . . . .

STATIC DRAG CHAIN

. . . . . . . . . . . . . .

TIRES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PUSHING AND TRANSPORTING

THE MACHINE

. . . . . . . . . . . . . . . . . . . . . .

PUSHING THE MACHINE

. . . . . . . . .

TRANSPORTING THE MACHINE

. .

MACHINE JACKING

. . . . . . . . . . . . . . . . . . . .

STORAGE INFORMATION

. . . . . . . . . . . . . .

FREEZE PROTECTION

. . . . . . . . . . . . . .

Summary of Contents for 5700XPS

Page 1: ...5700XPS MM402 Rev 15 mm402 Operator Manual ...

Page 2: ...is machine will provide excellent service However the best results will be obtained at minimum costs if D The machine is operated with reasonable care D The machine is maintained regularly per the maintenance instructions provided D The machine is maintained with TENNANT supplied or equivalent parts Manual Number MM402 Revision 15 Published 6 02 Copyright E 1995 1996 1997 1998 1999 2000 2001 2002 ...

Page 3: ...ER WAND 39 MAINTENANCE 44 MAINTENANCE CHART 44 LUBRICATION 45 REAR CASTERS 45 TRANSAXLE 45 BATTERIES 45 CHARGING THE BATTERIES 46 TOUCH PANEL 48 ELECTRIC MOTORS 49 Page SCRUB HEAD 50 DISK BRUSH SCRUB HEAD SKIRT 50 ADJUSTING THE SCRUB HEAD SKIRT 50 REPLACING THE SCRUB HEAD SKIRT 51 CYLINDRICAL BRUSH SCRUB HEAD SKIRTS 52 ADJUSTING THE SCRUB HEAD SKIRTS 52 REPLACING THE SCRUB HEAD SKIRTS 52 REMOVING ...

Page 4: ...CONTENTS 5700XPS MM402 3 00 2 Page SPECIFICATIONS 75 GENERAL MACHINE DIMENSIONS CAPACITIES 75 GENERAL MACHINE PERFORMANCE 76 POWER TYPE 76 TIRES 76 MACHINE DIMENSIONS 77 INDEX 78 ...

Page 5: ...d and authorized Unless operation manual is read and understood In flammable or explosive areas unless designed for use in those areas 2 Before starting machine Make sure all safety devices are in place and operate properly Check brakes and steering for proper operation if so equipped 3 When using machine Go slow on inclines and slippery surfaces Use care when backing machine Follow mixing and han...

Page 6: ...label becomes damaged or illegible install a new label in its place BATTERY CHARGING LABEL LOCATED ON THE UNDERSIDE OF THE SOLUTION TANK FLAMMABLE SPILLS LABEL LOCATED ON THE OPERATOR CONSOLE FOR SAFETY LABEL LOCATED ON THE OPERATOR CONSOLE FLAMMABLE MATERIALS LABEL LOCATED ON THE UNDERSIDE OF THE SOLUTION TANK COVER 10066 ...

Page 7: ...R SAFETY Do not operate machine unless operation manual is read and understood Check the machine for shipping damage Check to make sure the machine is complete per shipping instructions Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a regularly scheduled service contract from your Tennant representative Order parts an...

Page 8: ...nk B Solution tank fill opening C Recovery tank D Console panel E Squeegee F Squeegee lever G Squeegee down pressure cams H Squeegee leveling knob I Parking brake option J Recovery tank drain hose K Solution tank hose L Support arm M Stop arm N Batteries O Scrub head P Scrub brush access cover Q Scrub brush idler door ...

Page 9: ...s on the machine Solution flow Key switch Battery charge Variable flow or rate Power wand or vacuum wand Circuit breaker 1 Travel speed Circuit breaker 2 Squeegee Circuit breaker 3 Brush pressure Circuit breaker 4 ESt Extended scrub Circuit breaker 5 Recovery tank full Circuit breaker 6 Scrubbing ...

Page 10: ...icator D Power wand switch option E Speed switch and indicator F Squeegee switch G Brush pressure switch and indicator H ESt switch option I Recovery tank full indicator J Scrubbing switch K Hourmeter L On off key switch M Power kill switch option N Steering height adjustment latch O Circuit breakers P Solution tank hose Q Recovery tank drain hose R Squeegee lever S Steering adjustment knob ...

Page 11: ...s control the machine speed and direction Forward Rotate the handles forward The further forward you rotate the handles the faster the machine will go Backward Rotate the handles toward you Right Turn Push down on the right handle Left Turn Push down on the left handle ...

Page 12: ...ow lever controls the amount of solution flow to the floor Increase Push the lever forward Decrease Pull the lever backward NOTE A solenoid valve dispenses the solution to the scrub head The valve opens when the steering handles are rotated forward and closes when the steering handles are released in neutral position POWER WAND SWITCH OPTION The power wand switch turns on and off the power wand so...

Page 13: ...h the squeegee lever BRUSH PRESSURE SWITCH AND INDICATOR The brush pressure switch adjusts the amount of brush pressure to the floor The brush pressure indicator shows the pressure selection The brush pressure switch has four positions Under normal conditions the brush pressure should be set in the minimum settings Under heavy grime conditions the brush pressure should be set in the maximum settin...

Page 14: ...tor comes on the squeegee raises and the vacuum fan shuts off after a short delay SCRUBBING SWITCH The scrubbing switch controls the scrub brushes squeegee and vacuum fan Start scrubbing Press the switch The indicator light will come on The scrubbing system will start when the steering handles are rotated forward or backward Stop scrubbing Press the switch The indicator light will go off First the...

Page 15: ...el will operate for a short time to allow the operator to return the machine to the battery charging area NOTE The reading on the battery discharge indicator is not accurate when the machine is first powered on Operate the machine a few minutes before reading the charge level of the batteries NOTE The battery discharge indicator will not reset from the flashing indicator unless the batteries have ...

Page 16: ...lease the lever POWER KILL SWITCH OPTION The power kill switch halts all power to the machine Halt Hit the power kill switch Restart Turn the power kill switch to the right to release the switch Turn off the machine power then turn on the machine power STEERING ADJUSTMENT KNOB The steering adjustment knob adjusts the machine steering system to keep the machine traveling straight If the machine pul...

Page 17: ...ker to trip is still there the circuit breaker will continue to stop current flow until the problem is corrected The circuit breakers are located on each side of the operator console The chart shows the circuit breakers and the electrical components they protect Circuit Breaker Rating Circuit Protected CB1 2 5 A Machine power CB2 20 A Vacuum fan CB2 40 A Heavy duty vacuum fan CB3 25 A Machine prop...

Page 18: ...ed to drain the recovery tank The drain hose plug is removed by turning the plug latch to loosen the plug and pulling the plug out of the drain hose The drain hose is plugged by placing the hose plug in the end of the hose and turning the plug latch to tighten the plug SUPPORT ARM The support arm holds up the solution tank when the tank is lifted The support arm engages when the solution tank is l...

Page 19: ...ee leveling knob adjusts the deflection at the ends of the squeegee Increase Turn the squeegee leveling knob counter clockwise to increase the deflection at the end of the squeegees Decrease Turn the squeegee leveling knob clockwise to decrease the deflection at the end of the squeegees PARKING BRAKE OPTION The parking brake is controlled with a foot pedal and a release lever located by the squeeg...

Page 20: ...ward or reverse By rotating the steering handles forward the machine propels forward By rotating the handles towards you the machine propels backward When using the ESt mode the dirty solution in the recovery tank is filtered and returned to the solution tank to be reused Three different widths of scrub heads and squeegees are available for the machine along with two different brush types The scru...

Page 21: ...f items before operating the machine Check under the machine for leaks Disc brushes Check and make sure the scrub head skirt touches the floor all the way around the scrub head Check the squeegee for proper deflection Check the squeegee blade for wear rounded edges nicks or cuts ...

Page 22: ...rn the machine power on 2 Release the machine parking brake if your machine has this option FILLING THE TANKS 1 Start the machine 2 Drive the machine to the filling site FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine ...

Page 23: ...e if so equipped turn off machine and remove key 4 Set the parking brake if your machine has this option NOTE If you are going to scrub in the ESt mode the recovery tank can be partially filled to extend scrub time Make sure the ESt system is on If you do not want to use the ESt system make sure the ESt system is off DO NOT fill the recovery tank ...

Page 24: ...nt into the solution tank fill opening Continue filling the solution tank with water 25 mm 1 in below the bottom of the solution fill opening channel FOR SAFETY Follow mixing and handling instructions on chemical containers NOTE Floor conditions water condition amount of soilage types of soilage and brush action all play an important role in determining the type and concentration of detergent used...

Page 25: ... entire floor or section at one time D Try to scrub as straight a path as possible Avoid bumping into posts or scraping the sides of the machine When scrubbing dead end aisles start at the closed end of the aisle and scrub your way out Overlap the scrub paths by a few centimeters inches D If you see poor scrubbing performance stop scrubbing and refer to MACHINE TROUBLESHOOTING 1 Start the machine ...

Page 26: ...is a method for removing heavy floor accumulations This is done by making two passes over the area to be cleaned with the machine First make a pass over the area scrubbing with the squeegee up This dispenses solution over the area allowing the solution to soak on the floor Let the solution remain on the floor for 15 to 20 minutes Then make a second pass scrubbing with the squeegee down FOR SAFETY ...

Page 27: ...OPERATION 25 5700XPS MM402 12 00 STOP SCRUBBING 1 Release the steering handles 2 Press the scrubbing switch ...

Page 28: ... then can be filled again for additional scrubbing If you used the machine in ESt mode the solution tank should also be drained and cleaned when you are finished scrubbing 1 Stop scrubbing 2 Drive the machine next to a floor drain or sink 3 Turn the machine power off FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 4 Set the parking brake if your machine ha...

Page 29: ... mode Lift the solution tank cover and flush out the solution tank with clean water through the fill opening and the top access hole Rinse the filter s at the bottom of the solution tank NOTE Do not use steam to clean the tank 8 ESt mode When the solution tank has completely drained replace the drain hose plug in the solution tank drain hose and place the solution tank drain hose back onto the mou...

Page 30: ...unting clip 10 Remove the drain hose plug while holding the hose up then slowly lower the drain hose to the floor drain or sink 11 Lift the solution tank to reach the recovery tank 12 Flush out the inside of the recovery tank with clean water NOTE Do not use steam to clean the tank ...

Page 31: ...n screen located in the solution tank Insert the screen back in to vacuum inlet when finished For machines serial number 006956 and above remove and clean the vacuum fan filter located in the recovery tank Clean by shaking dust or rinsing pleats with low pressure water Insert the filter back in to the recovery tank when finished NOTE Be sure the vacuum filter is dry before reinstalling it in the m...

Page 32: ...ry tank drain hose Place the recovery tank drain hose back onto the mounting clip on the machine 17 Pull up on the support arm and lower the solution tank Push the stop arm in to completely lower the solution tank 18 Cylindrical scrub head Remove and clean the debris trough Place the trough back in the scrub head ...

Page 33: ...MACHINE 1 Stop scrubbing 2 Turn the machine power off 3 Set the parking brake if your machine has that option FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake if so equipped turn off machine and remove key ...

Page 34: ...battery discharge indicator is not accurate when the machine is first powered on Operate the machine a few minutes before reading the charge level of the batteries Check over this list of items with the machine powered off Check for wire string or twine wrapped around the scrub brushes Check the squeegee for wear or damage Drain and clean the recovery tank ESt machines Drain and clean the solution...

Page 35: ...structions Check for any machine leaks Check the service records to determine service requirements OPERATION ON INCLINES Drive the machine slowly on inclines FOR SAFETY When using machine go slow on inclines and slippery surfaces The maximum rated climb and descent incline with empty tanks is 8_ with full tanks is 6_ ...

Page 36: ...ight sunlight Install sensor sun shield s Little or no solution flow to the floor Solution tank empty Fill solution tank Solution control cable broken or out of adjustment Replace and or adjust cable Solution flow turned off Turn solution flow on Solution supply lines plugged Flush solution supply lines Solution supply line filter dirty Clean filter Solution solenoid clogged or stuck Clean or repl...

Page 37: ...s pick up of spills that are out of reach of the machine WARNING Flammable materials or reactive metals can cause an explosion or fire Do not pickup 1 Turn the machine power off FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 2 Set the parking brake if your machine has this option ...

Page 38: ...3 97 36 3 Remove the squeegee suction hose from the top of the squeegee 4 Put together the wand and the wand hose 5 Connect the vacuum wand hose and the squeegee suction hose with the adapter 6 Turn the machine power on 10080 ...

Page 39: ... 37 5700XPS MM402 3 97 7 Lower the squeegee with the squeegee switch to turn the vacuum system on 8 Vacuum the floor 9 When finished raise the squeegee to shut off the vacuum 10 Turn the machine power off 06599 ...

Page 40: ...OPERATION 5700XPS MM402 3 97 38 11 Remove the vacuum hose from the squeegee suction hose 12 Reconnect the squeegee suction hose to the top of the squeegee ...

Page 41: ...out of reach of the machine WARNING Flammable materials or reactive metals can cause an explosion or fire Do not pickup 1 Turn the machine power off FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 2 Set the parking brake if your machine has this option 3 Remove the squeegee suction hose from the top of the squeegee ...

Page 42: ...se with the adapter 5 Open the solution tank cover Attach the end of solution hose to the quick disconnect Push the connector in until it stops Pull on the hose to make sure it is connected 6 Attach the other ends of the solution and vacuum hoses to the power wand 7 Turn the machine power on ...

Page 43: ...turn the vacuum system on 9 Switch the power wand on 10 Squeeze the solution lever on the power wand to spray solution on the floor Scrub the floor with the brush side of the cleaning tool 11 Vacuum up the solution by turning over the cleaning tool so the squeegee side is down 06202 ...

Page 44: ...wheels on the tool by turning the black adjustment knob NOTE The wheels are properly adjusted when the squeegee blades deflect slightly while the tool is pushed back and forth 12 When finished switch the power wand off 13 When finished raise the squeegee to shut off the vacuum 14 Disconnect the solution hose from the machine 06604 ...

Page 45: ...3 97 15 Remove the vacuum hose from the squeegee suction hose 16 Disconnect the other ends of the solution and vacuum hoses from the power wand 17 Turn the machine power off 18 Reconnect the squeegee suction hose to the squeegee ...

Page 46: ...eaks 1 6 Disk scrub head skirt Check adjustment 1 Check for damage and wear 1 6 Cylindrical scrub head Check adjustment 4 y skirts Check for damage and wear 4 50 Hours 5 Front tires Check air pressure 2 8 Cylindrical brushes Check taper and rotate front to rear 2 100 Hours 4 Rear casters Lubricate SPL 2 9 Cylindrical scrub brush drive belts Check tension 2 500 Hours 10 Vacuum fan motor Check motor...

Page 47: ...s of time The lifetime of the batteries is limited by the number of charges the batteries receive To get the most life from the batteries charge them when the battery discharge indicator blinks Periodically clean the top surface of the batteries and the terminals and check for loose connections Use a strong solution of baking soda and water Brush the solution sparingly over the battery tops termin...

Page 48: ...r than the other battery cells 0 050 or more the cell is damaged shorted or is about to fail NOTE Do not take readings immediately after adding distilled water If the water and acid are not thoroughly mixed the readings may not be accurate Check the hydrometer readings against the following chart to determine the remaining battery charge level SPECIFIC GRAVITY BATTERY at 27_ C 80_F CHARGE 1 265 10...

Page 49: ...ough distilled water to cover the battery plates DO NOT OVERFILL The batteries can overflow during charging due to expansion NOTE Make sure the battery caps are in place while charging FOR SAFETY When maintaining or servicing machine avoid contact with battery acid 6 Plug the charger connector into the battery connector WARNING Batteries emit hydrogen gas Explosion or fire can result Keep sparks a...

Page 50: ...OR SAFETY When maintaining or servicing machine avoid contact with battery acid 11 Check the electrolyte level in each battery cell after charging If needed add distilled water to raise the electrolyte level to about 12 mm 0 4 in below the bottom of the sight tubes 12 Lower the solution tank 13 Pull up on the support arm and rotate the stop arm out of the way to allow the solution tank to close co...

Page 51: ... If the electrical system passes the self diagnostic test the system will cycle through turning on and off the squeegee switch indicator recovery tank full indicator and the scrubbing switch indicator If the self diagnostic test finds an error in the system the error will be displayed by the brush pressure switch indicators Note which of the indicators are on and contact the service personnel 5 Tu...

Page 52: ...rub head on a level floor 2 Turn the machine power off FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 3 Check to see if the scrub head skirt touches the floor all the way around the scrub head 4 If the skirt needs to be adjusted pull the strap end away from the skirt Loosen the strap from the buckle and move the skirt up or down to touch the floor NOTE Re...

Page 53: ...urn off machine 3 Pull the strap end away from the skirt Loosen and pull the strap from the buckle 4 Pull the old skirt off the scrub head 5 Put the new skirt on the scrub head lining up the notches under the rollers 6 Pull the strap tight through the buckle and attach the strap end to the skirt using the hook and loop fastener 7 Adjust the skirt as stated in ADJUSTING THE SCRUB HEAD SKIRT ...

Page 54: ...urn off machine 3 Check to see if the scrub head skirts touch the floor 4 If any of the skirts needs adjusting loosen the retainer strip hardware and slide the skirt to the proper adjustment Tighten the retainer strip hardware REPLACING THE SCRUB HEAD SKIRTS 1 Raise the scrub head 2 Turn the machine power off FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine...

Page 55: ...0 mm 36 in 35 A 20 A NOTE To interchange the model 800 or the model 900 heavy duty disk head with one of the other available scrub heads you must change the scrub brush motor circuit breakers in the operator console Interchanging the scrub heads without changing the scrub brush motor circuit breakers will cause the scrub brush motors or circuit breakers to fail NOTE When you change to a different ...

Page 56: ...isconnect the solution line from the scrub head tee fitting 5 Disconnect the wire harness 6 Disconnect the scrub head from the guide by removing the clevis pin 7 Disconnect the lift arms from the scrub head by removing the two clevis pins ...

Page 57: ...e actuator to the scrub head with the clevis pin 12 Connect the wire harness 13 Connect the solution line to the scrub head tee fitting LEVELING THE SCRUB HEAD NOTE Check the tires for correct tire pressure before leveling the scrub head 1 Make sure the scrub head is lowered to the floor 2 Check the level of the scrub head by measuring the distance from the top of the scrub head to the floor at al...

Page 58: ... jam nut on the adjustment screw located on the top of the scrub head Turn the adjustment screw until the scrub head measures level Tighten the jam nut 4 Install the machine front cover 5 Cylindrical scrub head Check the brush pattern as described in CHECKING AND ADJUSTING CYLINDRICAL BRUSH PATTERN ...

Page 59: ...se one brush will be more aggressive than the other Cleaning pads must be placed on pad drives before they are ready to use The cleaning pad is held in place by a pad holder Cleaning pads need to be cleaned immediately after using with soap and water Do not wash the pads with a pressure washer Hang dry pads or lie flat to dry REPLACING THE DISK BRUSHES 1 Raise the scrub head 2 Turn the machine pow...

Page 60: ...drive hub 6 Pull the brush out from under the scrub head 7 Place the new scrub brush on the floor in front of the scrub head Push the brush under the scrub head 8 Line up the brush drive socket with the drive plug 9 Lift the scrub brush into the drive plug 10 Check to make sure the brush is securely mounted on the brush drive hub 11 Close the scrub head access cover 12 Repeat for the other brush ...

Page 61: ...ve than the other REPLACING THE CYLINDRICAL BRUSHES 1 Raise the scrub head 2 Turn the machine power off and set the parking brake if your machine has this option FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 3 Push down on the mounting spring and the idler door then pull out on the bottom of the door Push down on the spring until the door releases from t...

Page 62: ...RUSH PATTERN NOTE Check the tires for correct tire pressure and make sure the solution tank is full before checking or adjusting the brush pattern 1 Apply chalk or some other material that will not blow easily away to a smooth level floor 2 Raise the scrub head Position the scrub head over the chalked area 3 Set the parking brake if your machine has this option 4 Lower the scrub head for 15 to 20 ...

Page 63: ...es will have to be adjusted to straighten the brush pattern A Remove the idler door by pushing down on the mounting spring and the idler door then pulling out on the bottom of the door Push down on the spring until the door releases from the scrub head Pull the idle plug off the brush B While holding the flat end of the idler shaft with a wrench loosen the mounting screw on the outside of the idle...

Page 64: ...crub head Turn the adjustment screw clockwise to increase the front brush pattern width Turn the adjustment screw counter clockwise to increase the back brush pattern width Check the brush patterns again Adjust until the front and back patterns are the same width Tighten the jam nut SOLUTION SYSTEM RECOVERY TANK The recovery tank stores recovered solution The recovery tank should be drained and cl...

Page 65: ...ution tank does not require regular maintenance If deposits form on the bottom of the tank rinse the tank with a strong blast of warm water The tank can be flushed through the fill opening and top access hole ESt option The solution tank should be drained and cleaned daily The solution tank contains one standard solution line filter and one solution line filter for the power wand option If the fil...

Page 66: ...d be checked daily or when scrubbing a different type of floor The squeegee assembly can be removed from the squeegee pivot to prevent damage during transport of the machine or when changing to a different squeegee width The squeegees are available in three widths to be used with the three different model scrub heads model 700 700 mm 28 in model 800 800 mm 32 in and model 900 900 mm 36 in REMOVING...

Page 67: ... 4 Tighten the mounting knobs 5 Push the squeegee suction hose on the squeegee LEVELING THE SQUEEGEE Leveling of the squeegee assures even contact the length of the squeegee blade with the surface being scrubbed Make sure this adjustment is done on an even level floor 1 Turn the machine power on 2 Lower the squeegee 3 Drive the machine forward then turn the machine power off 4 Look at the deflecti...

Page 68: ...ine moves forward with the squeegee lowered to the floor The best deflection is when the squeegee wipes the floor just dry with a minimum amount of deflection 1 Turn the machine power on 2 Lower the squeegee 3 Drive the machine forward and look at the deflection of the squeegee blade The correct amount of deflection is 12 mm 0 50 in for scrubbing smooth floors and 15 mm 0 62 in for rough floors 4 ...

Page 69: ...des the front and back Each blade has four wiping edges To use them all start with one wiping edge To use the next wiping edge rotate the blade end for end To use the next wiping edge rotate the top edges down bottom edges up To use the last edge rotate the blade end for end Replace any worn or damaged squeegee blades REPLACING OR ROTATING THE REAR SQUEEGEE BLADE 1 Make sure the squeegee is raised...

Page 70: ... touch Do not overtighten REPLACING OR ROTATING THE FRONT SQUEEGEE BLADE 1 Make sure the squeegee is raised off the floor 2 Turn the machine power off and set the parking brake if your machine has this option FOR SAFETY Before leaving or servicing machine stop on level surface and turn off machine 3 Remove the squeegee from the machine See REMOVING THE SQUEEGEE ASSEMBLY 4 Remove the rear squeegee ...

Page 71: ...on the retainer plate 8 Push the retainer plate forward Tighten the two outside knobs on top of the squeegee assembly 9 Insert the rear squeegee blade and retainer Tighten the two rear blade retention knobs until the ends of the front and rear squeegee blades touch Do not overtighten 10 Install the squeegee assembly on the squeegee pivot See INSTALLING THE SQUEEGEE ASSEMBLY 11 Adjust the squeegee ...

Page 72: ...cal brushes Proper belt tension is a 3 mm 0 1 in deflection from a force of 1 1 to 1 2 kg 2 5 to 2 7 lb at the belt midpoint Check and adjust the belt tension every 100 hours of operation STATIC DRAG CHAIN A static drag chain prevents the buildup of static electricity in the machine The chain is attached to the transaxle Make sure the chain is always touching the floor ...

Page 73: ...ACHINE If the machine becomes disabled it can be pushed if necessary Unplug the drive motor from the electrical harness before attempting to push a disabled machine The machine will become easier to maneuver when it is unplugged ATTENTION Do not push the machine for a long distance and without unplugging the drive motor or damage may occur to the propelling system Only push a disabled machine for ...

Page 74: ...onto the truck or trailer 3 To winch the machine onto the truck or trailer attach the winching chains to the rear tie down locations on either side of the machine frame by the rear casters 4 Unplug the drive motor from the electrical harness before attempting to winch the machine The machine will become easier to maneuver when it is unplugged FOR SAFETY When loading machine onto truck or trailer u...

Page 75: ... machine to prevent the machine from tipping The rear tie down locations are on either side of the machine frame by the rear casters 7 If the loading surface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may be pushed off the truck or trailer FOR SAFETY When...

Page 76: ...ne jack machine up at designated locations only Block machine up with jack stands STORAGE INFORMATION The following steps should be taken when storing the machine for extended periods of time 1 Drain and clean the solution and recovery tanks 2 Park the machine in a cool dry area 3 Remove the batteries or charge them after every three months FREEZE PROTECTION 1 Be sure the solution tank is empty 2 ...

Page 77: ...cal brush length for 700 mm 28 in scrub head 695 mm 27 37 in Cylindrical brush length for 800 mm 32 in scrub head 795 mm 31 37 in Cylindrical brush length for 900 mm 36 in scrub head 900 mm 35 37 in Squeegee width for 700 mm 28 in scrub head 950 mm 37 5 in Squeegee width for 800 mm 32 in scrub head 1065 mm 42 in Squeegee width for 900 mm 36 in scrub head 1155 mm 45 5 in Scrubbing path width for 70...

Page 78: ...s Ah Rating Weight Batteries 6 6 235 20 hr rate 30 kg 67 lb 6 6 305 20 hr rate 47 kg 104 lb Type Use VDC Kw hp Electric Motors Scrub brush disk 36 0 45 0 60 Heavy duty scrub brush disk 36 0 75 1 Scrub brush cylindrical 36 0 56 0 75 Vacuum fan 36 0 63 0 85 Propelling for power steering 2 36 0 19 0 25 Type VDC amp Hz Phase VAC Chargers Smart 36 20 60 1 115 36 30 60 1 115 Chargers I t ti l 36 20 50 1...

Page 79: ...SPECIFICATIONS 77 5700XPS MM402 3 00 1600 mm 63 in 1625 mm 64 in 1660 mm 65 25 in 1690 mm 66 5 in 950 mm 37 5 in 1065 mm 42 in 1155 mm 45 5 in 720 mm 28 25 in 1090 mm 43 in 10189 MACHINE DIMENSIONS ...

Page 80: ... 12 Height adjustment latch 10 Hourmeter 13 On off key switch 13 Power kill switch 15 Power wand switch 10 Recovery tank full indicator 12 Scrubbing switch 12 Solution flow lever 10 Speed switch 11 Squeegee down pressure cams 17 Squeegee leveling knob 17 Squeegee lever 14 Squeegee switch 11 Steering handles 9 Symbols 7 Cylindrical brushes Adjusting scrub head skirt 52 Replacing scrub head skirts 5...

Page 81: ...asters 45 Transaxle 45 Lug nuts Front wheel 71 M Machine Jacking 74 Machine components 6 Machine dimensions 77 Machine leaks 19 33 Machine tie down location 73 Maintenance 44 68 Intervals 44 Recommended 5 Maintenance chart 44 Motors Electric 49 76 N Normal scrubbing 23 O On off key switch 13 Operation 5 42 Operation on inclines 33 Operator Responsibility 5 Options 35 42 ES switch 12 Power wand 39 ...

Page 82: ...2 Replacing skirts 52 Disk brushes 50 Replacing skirt 51 Skirt adjusting 50 Disk brushes skirt 19 Leveling 55 Removing or replacing 53 55 Scrubbing Double 24 Normal 23 Stop 25 Switch 12 Scrubbing switch 12 Self diagnostics 48 Sensors Optical Recovery tank 62 Recovery tank 29 Service records 33 Skirts Cylindrical brushes 52 Disk brushes 50 Solution Filling the tanks 20 22 Flow lever 10 System 62 Ta...

Page 83: ... Stop scrubbing 25 Stop the machine 31 Storage information 74 Freeze protection 74 Support arm 16 Switches Brush pressure 11 ES 12 On off key 13 Power kill 15 Power wand 10 Scrubbing 12 Speed 11 Squeegee 11 T Tanks Recovery 62 Solution 63 Tie down location 73 Tires 71 72 Pressure 71 Specifications 76 Touch panel Self diagnostics 48 Transaxle 45 Transporting machine 71 Transporting the machine 72 T...

Page 84: ...INDEX 5700XPS MM402 3 00 82 ...

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Tennant 5700XPS, Operating Instructions Manual

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