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Tennant 140, Operator And Parts Manual

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This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:

S

The machine is operated with reasonable care.

S

The machine is maintained regularly - per the machine maintenance instructions provided.

S

The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials,

old machine components such as

batteries, hazardous fluids such as

antifreeze and oil, in an environmentally

safe way according to local waste

disposal regulations.
Always remember to recycle.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No. --

Serial No. --

Machine Options --

Sales Rep. --

Sales Rep. phone no. --

Customer Number --

Installation Date --

Tennant Company

PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com

CALIFORNIA PROPOSITION 65 WARNING:

Engine exhaust from this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.

Specifications and parts are subject to change without notice.

Copyright

E

1979, 1980, 1982, 1984--1997, 2000, 2001, 2003, 2006 TENNANT Company, Printed in U.S.A.

Summary of Contents for 140

Page 1: ...140 MM130 www tennantco com Sweeper Operator and Parts Manual MM130 Rev 22 12 2006 North America International Gas ...

Page 2: ...ine components such as batteries hazardous fluids such as antifreeze and oil in an environmentally safe way according to local waste disposal regulations Always remember to recycle MACHINE DATA Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep phone no Customer Number Installation Date Tennant Company PO Box 1452 Minneapolis MN 5544...

Page 3: ... Not Carry Riders On Machine Always Follow Safety And Traffic Rules 4 Before Leaving Or Servicing Machine Stop On Level Surface Turn Off Machine And Remove Key 5 When Servicing Machine Avoid Moving Parts Do Not Wear Loose Jackets Shirts Or Sleeves When Working On Machine Block Machine Tires Before Jacking Machine Up Jack Machine Up At Designated Locations Only Block Machine Up With Jack Stands Use...

Page 4: ...ated If these or any label becomes damaged or illegible install a new label in its place MACHINE CREEPING WARNING LABEL LOCATED ON MACHINE HANDLE FRAME TOXIC GASES WARNING LABEL LOCATED ON MACHINE HANDLE FRAME FOR SAFETY LABEL LOCATED ON MACHINE HANDLE FRAME 02671 FLYING DEBRIS WARNING LABEL LOCATED ON TOP OF HOPPER ...

Page 5: ...GE 2 11 STORING MACHINE 2 11 MAINTENANCE 3 1 RECOMMENDED FIRST 5 HOUR MACHINE INSPECTION 3 3 MAINTENANCE CHART 3 4 Page ENGINE 3 5 ENGINE LUBRICATION 3 5 COOLING SYSTEM 3 5 AIR INTAKE SYSTEM 3 5 AIR FILTER 3 5 TO CLEAN AIR FILTER ELEMENT 3 5 FUEL SYSTEM 3 6 FUEL TANK 3 6 CARBURETOR CHOKE 3 6 CARBURETOR 3 6 IGNITION SYSTEM 3 6 SPARK PLUG 3 6 IGNITION SYSTEM 3 7 TO CHECK AND ADJUST STANDARD IGNITION...

Page 6: ...RQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 HOW TO USE THIS MANUAL 5 1 IMPORTANT INFORMATION 5 1 FINDING A TENNANT PART NUMBER 5 2 PLACING AN ORDER 5 3 STANDARD MODEL PARTS 6 1 Fig 1 Recommended General Maintenance Items 6 3 Fig 2 Replacement Brushes 6 4 Fig 3 Main Frame And Filter Group 6 6 Fig 4 Handle Group 6 8 Fig 5 Hopper Assembly 6 9 Fig 6 Brush Drive Grou...

Page 7: ...N 1 CONTENTS Page MACHINE SPECIFICATIONS 1 3 POWER TYPE 1 3 POWER TRAIN 1 3 SUSPENSION SYSTEM 1 3 SYSTEM FLUID CAPACITIES 1 3 GENERAL MACHINE DIMENSIONS CAPACITIES 1 3 MACHINE WEIGHTS 1 3 GENERAL MACHINE PERFORMANCE 1 3 MACHINE DIMENSIONS 1 4 ...

Page 8: ...SPECIFICATIONS 140 MM130 3 88 1 2 ...

Page 9: ...stem air POWER TRAIN Propelling limited slip belt driven Main brush belt driven Side brush option belt driven SUSPENSION SYSTEM Front 2 4 x 1 37 caster wheels Rear 8 x 2 solid tire SYSTEM FLUID CAPACITIES Fuel tank 2 qt 1 9L Engine lubricating oil 1 25 pt 0 6L GENERAL MACHINE DIMENSIONS CAPACITIES Length 52 in 1320 mm 62 in 1575 mm with side brush Width 32 in 815 mm 34 5 in 880 mm with side brush ...

Page 10: ...SPECIFICATIONS 140 MM130 6 00 1 4 MACHINE DIMENSIONS TOP VIEW SIDE VIEW 26 5 in 675 mm 32 in 815 mm 40 25 in 1020 mm 52 in 1320 mm FRONT VIEW 02670 ...

Page 11: ...E BRUSH 2 5 MAIN BRUSH REMOVAL LEVER 2 5 ENGINE STARTER CORD 2 5 ENGINE CHOKE 2 6 ENGINE THROTTLE LEVER 2 6 IGNITION SHORTING CLIP 2 6 MACHINE OPERATION 2 7 NORMAL SWEEPING OPERATION 2 7 PRE START CHECKLIST 2 7 TO START MACHINE 2 7 TO SWEEP 2 7 TO DUMP HOPPER 2 8 POST OPERATION CHECKLIST ENGINE OPERATING 2 8 TO STOP MACHINE 2 8 POST OPERATION CHECKLIST ENGINE STOPPED 2 8 MACHINE TROUBLESHOOTING 2 ...

Page 12: ...OPERATION 140 MM130 7 90 2 2 ...

Page 13: ...s Read And Understood 3 Check the engine oil level Fill if necessary with appropriate oil See ENGINE LUBRICATION in the MAINTENANCE section 4 Make sure the air filter is securely mounted on the carburetor 5 Fill the fuel tank with unleaded gasoline FOR SAFETY When Servicing Machine Keep Flames And Sparks Away From Fuel System Service Area Keep Area Well Ventilated 6 Install the brushes as describe...

Page 14: ...hines below serial number 009270 02671 MACHINE COMPONENTS A Clutch Control Handle G Side Brush B Ignition Shorting Clip H Side Brush Arm C Engine Starter Cord I Main Brush Removal Lever D Main Brush Lift Handle J Dust Filter Enclosure E Engine Choke K Engine Throttle Lever F Hopper ...

Page 15: ...sh rotation pull the side brush arm up forward and down into the operating position this engages the drive belt To raise and stop side brush rotation pull the side brush arm up and back into the raised position this disengages the drive belt 01195 RAISING SIDE BRUSH MAIN BRUSH REMOVAL LEVER The main brush removal lever controls the main brush spring arm idler plug position The spring arm secures t...

Page 16: ...fter the engine has warmed pull the lever forward into the open position B A 06201 ENGINE THROTTLE AND CHOKE LEVERS A Choke Lever B Throttle Lever ENGINE THROTTLE LEVER The engine throttle lever controls engine speed on machines with serial number 009271 and above To speed the engine to the normal speed push the lever back To slow the engine to idle pull the lever forward To stop the engine pull t...

Page 17: ... And Open Flame Away From Refueling Area And Make Sure All Safety Devices Are In Place And Operate Properly TO START MACHINE NOTE Before starting machine perform the pre start checks 1 Close the choke if the engine is cold 2 Pull the engine starter cord to start the engine 3 Drive the machine to the area to be cleaned TO SWEEP Plan the sweeping in advance Try to arrange long runs with minimum stop...

Page 18: ...itable refuse container 5 Tip the hopper down and slide it into place on the machine POST OPERATION CHECKLIST ENGINE OPERATING Check brush patterns for width and evenness TO STOP MACHINE 1 When finished sweeping place the main brush lift handle and the side brush arm in the raise position 2 Stop the engine by holding the ignition shorting clip on the spark plug POST OPERATION CHECKLIST ENGINE STOP...

Page 19: ...r Dust filter damaged Replace dust filter Hopper full Empty hopper Clogged ducts Clean ducts Ducts not engaging seals or seals damaged Adjust or replace seals Dust skirts not properly adjusted or are damaged Adjust or replace dust skirts Vacuum fan not operating Fan drive sheave or impeller key is broken Check drive belt Brush pattern not even Main brush not lowering evenly due to debris jam Remov...

Page 20: ...oil on them Clean sheaves and belt Engine will not start or hard to start Shorting clip in stop position Set clip in run position to start Faulty ignition Check spark plugs points Faulty carburetion Check fuel level clogged fuel lines incorrectly adjusted carburetor Low compression Cylinder head loose head gasket leaking worn piston rings and valves Engine overheating Air filter clogged Clean or r...

Page 21: ...e the main brush and side brush if so equipped in the raise position 2 Empty and clean the debris hopper 3 Drain the fuel system Operate the engine until it stops from lack of fuel 4 Change the engine oil 5 Remove the spark plug pour 1 oz 30 cc of engine oil into the cylinder and slowly rotate the engine crankshaft to distribute the oil Replace the spark plug 6 Clean engine cooling fins 7 Store th...

Page 22: ...OPERATION 140 MM130 7 90 2 12 ...

Page 23: ...ST FILTER 3 12 DEBRIS HOPPER 3 12 TO EMPTY HOPPER 3 12 TO ADJUST HOPPER FLOOR CLEARANCE 3 12 REAR GUIDE WHEELS 3 12 TO ADJUST REAR GUIDE WHEELS 3 12 HOPPER DUST FILTER 3 13 TO REMOVE DUST FILTER 3 13 TO INSTALL DUST FILTER 3 14 SKIRTS AND SEALS 3 15 SIDE DUST SKIRTS 3 15 TO ADJUST SIDE DUST SKIRTS 3 15 TO REPLACE SIDE DUST SKIRTS 3 15 HOPPER SIDE SEALS 3 16 TO REPLACE HOPPER SIDE SEALS 3 16 REAR B...

Page 24: ...MAINTENANCE 140 MM130 3 88 3 2 ...

Page 25: ...DED FIRST 5 HOUR MACHINE INSPECTION After the first 5 hours of operation perform the following procedures 1 Change the engine oil 2 Check the floor skirts to floor clearance 3 Check the main brush and side brush if so equipped brush patterns ...

Page 26: ...n 9 Side brush Check brush pattern 1 80 hours 2 Engine Clean or replace and gap 1 or 4 k g p g p spark plug weeks 8 Debris hopper Check floor clearance adjustment 1 1 Dust filter Clean 1 6 Side dust skirts Check for wear or damage and 2 g adjustment 7 Hopper side seals Check for wear or damage 2 5 Rear brush skirt Check for wear or damage 1 160 hours 10 Drive belts Check for wear or damage and 1 o...

Page 27: ...in just a few hours Operating with a clogged air filter element also causes the fuel mixture to be richer which can lead to formation of harmful sludge deposits in the engine Always cover the air intake when the air cleaner is removed for servicing Do not neglect servicing the air cleaner Use only correct parts for replacement Keep all other air intake components such as hoses clamps etc secure an...

Page 28: ...kwise past the point of smoothest operation until engine just begins to run unevenly This mixture will give best performance under load Test engine under full load If engine tends to stall or die out it usually indicates that the mixture is slightly lean and it may be necessary to open the needle valve slightly to provide a richer mixture To increase engine speed bend the governor tong to increase...

Page 29: ...ntacts Clean or replace breaker points 4 Check the gap width It should be 0 020 in 0 5 mm To adjust the gap move the condenser forward or backward with a screw driver A B C D 01789 ADJUSTING BREAKER POINT GAP A Gauge B Crankshaft Keyway C Condenser D Breaker Points 5 Open the breaker points and position a piece of lintless paper between the contacts Pull the paper through the contacts Open the con...

Page 30: ... and are returned to the same hole Alternately snug the screws tighten them to one half of the specified value then torque the screws to 130 to 150 in lb 15 to 17 Nm 02675 CYLINDER HEAD SCREW TIGHTENING SEQUENCE VALVE TAPPET CLEARANCE The valve tappet clearance requires no regular adjustment The intake valve clearance should be 0 005 to 0 007 in 0 13 to 0 18 mm cold The exhaust valve clearance sho...

Page 31: ... life The main brush should be replaced when the remaining brush bristle measures 1 25 in 30 mm TO REMOVE MAIN BRUSH 1 Stop the engine and remove the spark plug wire FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 2 Lift the hopper up and out of the machine WARNING Brush Throws Debris Stop Motor Before Lifting Hopper 3 Pull the main brush re...

Page 32: ...2 MAIN BRUSH PATTERN A Main Brush Pattern B Polish Width If the polish mark width is too wide turn the main brush lift handle clockwise to raise the brush If the polish mark width is too narrow turn the main brush lift handle counterclockwise to lower the brush If any adjustments are made recheck the main brush pattern before resuming work with the machine SIDE BRUSH The side brush sweeps debris f...

Page 33: ...otter pin 3 Check the side brush adjustment as described in TO ADJUST SIDE BRUSH TO ADJUST SIDE BRUSH 1 Stop the engine and remove the spark plug wire FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 2 Pull the side brush arm up and back to put the side brush in the raised position 3 Remove the side brush retaining bolt or hair cotter pin 4 S...

Page 34: ...n Level Surface And Turn Off Machine And Remove Key 4 Loosen the three hopper top seal retainer bolts on the hopper A B 01210 HOPPER TOP SEAL RETAINER A Retainer Bolt B Hopper Top Seal Retainer 5 Place two 0 38 to 0 5 in 10 to 15 mm blocks on the floor under the hopper wear plate 6 Slide the hopper top seal retainer up or down so that the retainer just touches the machine frame 7 Tighten the hoppe...

Page 35: ... Air Blow compressed air 40 psi 275 kPa maximum through the dust filter opposite the direction of the arrows D Water Soak the dust filter in a water and mild detergent solution Rinse the dust filter until it is clean The maximum water pressure allowable is 40 psi 275 kPa Air dry the wet dust filter do not use compressed air NOTE Be sure the dust filter is dry before reinstalling it in the machine ...

Page 36: ...NSTALL DUST FILTER 1 Push the filter retention spring upward and slide the filter into place on the filter base in the filter compartment A B 01216 FILTER COMPARTMENT A Filter Base B Rear Filter Cover NOTE Make sure the arrows on the filter are pointing to the front of the machine 2 Release the filter retention spring 3 Slide the filter retention bar down into the slotted retention brackets 4 Lift...

Page 37: ...B Side Dust Seal B A 01208 LEFT SIDE DUST SKIRT A Side Dust Skirt B Side Dust Seal 4 Slide the side dust skirts up or down so there is 0 03 to 0 25 in 1 to 5 mm clearance between the floor and the bottom of the skirt 5 Tighten the skirt retaining bolts 6 Reinstall the hopper TO REPLACE SIDE DUST SKIRTS 1 Stop the engine and remove the spark plug WARNING Brush Throws Debris Stop Motor Before Liftin...

Page 38: ...into the machine 7 Tighten the seal retaining bolts REAR BRUSH SKIRT A dust skirt is located behind the main brush to control dusting It should be checked for wear or damage after every 80 hours of operation TO REPLACE REAR BRUSH SKIRT 1 Stop the engine and remove the spark plug wire WARNING Brush Throws Debris Stop Motor Before Lifting Hopper 2 Remove the debris hopper and battery cover 3 Careful...

Page 39: ...of the cable bracket to relieve belt tension Thread the clutch cable into the cable bracket to tighten belt tension D Tighten the clutch cable jam nut to the cable bracket E Check the flat propelling belt tension and readjust as necessary TO REPLACE FLAT PROPELLING BELT 1 Stop the engine and remove the spark plug wire WARNING Brush Throws Debris Stop Motor Before Lifting Hopper 2 Remove debris hop...

Page 40: ...nd Turn Off Machine And Remove Key 2 Unlatch and remove the rear filter cover 3 Remove the rear shroud 4 Disconnect the belt idler spring from the engine bracket NOTE For machines equipped with a side brush A Loosen the jackshaft extension support bearing locking collar setscrew 01204 LOOSENING JACKSHAFT EXTENSION SUPPORT BEARING LOCKING COLLAR B Unthread and separate the jackshaft extension from ...

Page 41: ...ip the machine on its right side 4 Disconnect the belt idler spring from the spring bracket C B D A E 01223 BRUSH DRIVE BELT A Brush Drive Sheave B Belt Idler Sheave C Brush Drive Belt D Motor Jackshaft Sheave E Belt Idler Spring 5 Slide the belt off the jackshaft sheave the brush drive sheave and out of the machine NOTE A small amount of force from a blunt instrument may be required to get the be...

Page 42: ...tension 7 When belt appears tight tighten the four gearbox mounting bolts 8 Replace the side brush arm cover 9 Start the engine and check side brush operation Readjust the drive belt as necessary TO REPLACE SIDE BRUSH DRIVE BELT 1 Stop the engine and remove the spark plug wire FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 2 Place the side ...

Page 43: ...URFACE A Loading Surface Height 3 To winch the machine onto the truck or trailer remove the hopper and attach the winching chains to the top of the front casters Make sure the machine is centered A B ATTACH WINCHING CHAIN A Winching Chain B Front Caster FOR SAFETY When Loading Machine Onto Truck Or Trailer Use Winch Do Not Push The Machine Onto The Truck Or Trailer Unless The Loading Surface Is Ho...

Page 44: ... surface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may be pushed off the truck or trailer FOR SAFETY When Unloading Machine Off Truck Or Trailer Use Winch Do Not Push The Machine Off The Truck Or Trailer Unless The Loading Surface Is Horizontal AND Is 38...

Page 45: ...APPENDIX 4 1 140 MM130 12 96 SECTION 4 CONTENTS Page HARDWARE INFORMATION 4 3 STANDARD BOLT TORQUE CHART 4 3 METRIC BOLT TORQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 ...

Page 46: ...APPENDIX 140 MM130 12 96 4 2 ...

Page 47: ...159 359 0 75 in 215 280 291 380 313 407 424 552 1 00 in 500 650 678 881 757 984 1026 1334 NOTE Decrease torque by 20 when using a thread lubricant METRIC BOLT TORQUE CHART Thread Size Class 8 8 Torque ft lb Nm Class 10 9 Torque ft lb Nm M4 2 3 3 4 M5 4 5 6 8 M6 7 9 10 14 M8 18 24 25 34 M10 32 43 47 64 M12 58 79 83 112 M14 94 127 133 180 M16 144 195 196 265 M20 260 352 336 455 M24 470 637 664 900 N...

Page 48: ...APPENDIX 140 MM130 12 96 4 4 ...

Page 49: ...d supplies IMPORTANT INFORMATION When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual The model number of your machine is on the front of the machine The serial number of your machine is printe...

Page 50: ...arts lists The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists The parts lists include a number of columns of information Ref column refers to the reference number on the parts illustration indicates the part is an assembly Y indicates the part is included in the assembly listed just before it TENNANT Part No column lists the TENNANT part number for the p...

Page 51: ...en confirmation Follow the steps below to insure prompt delivery 1 Identify the model number of your machine 2 Identify the serial number of your machine 3 Find the part number of the part you need Do not order by page number or reference number If you are not able to find the part number call your TENNANT representative for help or send the old part as a sample 4 Determine the quantity of the par...

Page 52: ...any making the delivery Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered If parts received are suspected to be incorrect or defective please contact the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replacement shipments when required ...

Page 53: ...acement Brushes 6 4 Fig 3 Main Frame And Filter Group 6 6 Fig 4 Handle Group 6 8 Fig 5 Hopper Assembly 6 9 Fig 6 Brush Drive Group 6 10 Fig 7 Engine And Wheel Drive Group 6 12 Fig 8 Vacuum Fan Group 6 14 Fig 9 Label Kit 6 15 NOTE SECTION 6 STANDARD MODEL PARTS lists repair parts for a standard model gasoline powered machine ...

Page 54: ...STANDARD MODEL PARTS 140 MM130 7 90 6 2 ...

Page 55: ...1 Y 16230 003100 Skirt 1 Y 01847 003100 Wheel 1 6d 0 72w 0 21b 2 o 03972 003100 Kit Maint Seals Gas 140 1 Y 47037 003100 Adhesive Contact 1357 5 0oz 1 Y 41858 003100 Seal Foam Rbr 38 0 75w 94 0l 3 Y 02592 003100 Seal Rbr Open 0 19th 0 62w 04 6l 2 Y 41838 003100 Gasket Duct Output 1 Y 41837 003100 Hinge Pyp 06 2 0 W 03 3l 4 0 34h 1 Y 41840 003100 Gasket Duct 2 Y 60378 003100 Seal Rbr Open 0 19th 0 ...

Page 56: ...STANDARD MODEL PARTS 140 MM130 12 96 6 4 2 3 1 Fig 2 Replacement Brushes ...

Page 57: ...130 6 00 01186 Fig 2 Replacement Brushes Ref Tennant Part No Machine Serial Number Description Qty 1 41457 006900 Brush Swp 28l 6 Dr Pyp 1 o 2 41673 006900 Brush Assy Disk Swp 13 0 D Pyp 1 Y 3 28013B 006900 Adaptor Brush Side 628b 1 ...

Page 58: ...ANDARD MODEL PARTS 140 MM130 12 96 6 6 2 1 37 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 32 34 35 36 37 3 5 4 26 30 29 26 19 38 38 Fig 3 Main Frame And Filter Group ...

Page 59: ... 19 41840 003100 Gasket Duct 2 20 41574 003100 Duct Input 1 21 41573 003100 Duct Outlet 3 0 3 0 7 8l Pye 1 22 41838 003100 Gasket Duct Output 1 23 41839 003100 Gasket Duct 1 24 61381 003100 010310 Kit Replmt Brackets F 16242 41612 1 24 61380 010311 Bracket Fltr Retainer 1 25 48662 003100 Bracket Retainer Fltr Rh 1 26 41845 003100 Nut Isolator 25 20 1 4 S 6 27 48661 003100 Bracket Retainer Fltr Lh ...

Page 60: ...48 Handle Assy W Label 140l 1 2 61379 003100 010049 Kit Replmt Cable Guide Clutch 1 3 60428 003100 Rivet Blind 188d X 0 58 X 38d Stl 4 4 41665 003100 Nut Speed Retainer 25 20 4 5 61377 010050 Bushing Flng 0 28b 0 50d 0 50l Pye 1 6 41567 1 003100 Handle Assy Tube 1 00d 24 9w 1 7 41832 003100 Handle Clutch 1 8 41829 003100 Cable 13d 28 5l 25 20 38ball 1 9 08868 003100 Bar Flt Stl 0 12 X 0 9 X 2 0 L ...

Page 61: ...41e 1 Y 2 09944 003100 Skirt 1 Y 3 41447 003100 Retainer Skirt Hppr Rear 1 Y 4 41563 003100 Skirt 06th 10 00w 30 00l 06 0 31h 1 Y 5 41568 003100 Retainer Seal W Label Rear 1 Y 6 06524 003100 Rivet Blind 196d X 0 62 X 38d Alm 9 Y 7 41513 003100 Handle Hppr 1 Y 8 41448 003100 Shield Hppr 1 Y 9 02592 003100 Seal Rbr Open 0 19th 0 62w 04 6l 2 Y 10 398207 003100 Molding Trim Rubber 06 1 4l 2 ...

Page 62: ...DEL PARTS 140 MM130 12 96 6 10 1 2 3 6 8 32 31 33 34 26 35 36 4 5 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 37 41 39 47 43 45 11 16 17 17 17 44 38 44 44 44 44 42 46 40 Fig 6 Brush Drive Group ...

Page 63: ...Sleeve Idler 1 Y 20 41649 003100 Cup Bearing Assy Brush 1 Y 21 41386 003100 Guard Cup Gray 1 Y 22 41509 003100 Arm Brush Main Rh 1 Y 23 09006 003100 Washer 1 24 41637 003100 Seal Foam Rbr 50 0 75w 03 0l 2 25 41669 003100 Plate 1 26 41864 003100 008073 Plate Rep Bynone 1 27 39019 003100 008087 Pin Clevis 0 37 D X 0 75l 1 28 29260 003100 Spring Extn 0 75od X 0 06wir 5 3l 1 29 41741 003100 Bracket Mt...

Page 64: ...d Wheel Drive Group Ref Tennant Part No Machine Serial Number Description Qty 1 41861 003100 004030 Engine 1 1 41515 004031 004554 Engine 1 1 19846 004555 004821 Engine 1 1 16489 004822 005223 Engine 1 1 02590 005224 008036 Engine Rep Bysk1612 1 1 09906 008037 009270 Engine Rep By50062 1 1 50062 009271 011668 Engine Rep By70137 1 1 70065 011235 011235 Engine 1 1 70183 011669 Engine Assy B S Gas 3 ...

Page 65: ...1 o 31233 003100 Arm Assy Clutch Propel 140 1 Y 23 41521 003100 Arm Idler Clutch Propel Rh 1 Y 24 01199 010478 Sheave Flat 1 8d 1 38w 0 67b 1 Y 25 32491 010478 Washer Flt 31 Std 7 Y 26 378964 010478 Bolt Carriage 38 16 X 2 00 1 27 50040 003100 009091 Kit Replmt Bearing F 41646 2 28 28010 009092 010477 Bearing Ball 0 62b 1 38d 0 43w 2 29 29091 009092 010477 Sleeve 2 30 50115 003100 010488 Kit Replm...

Page 66: ...iption Qty 1 41351 003100 Housing Vacfan Rear 9 0d Impeller 1 2 08143 003100 Impeller 9 00d X 0 376b 1 3 10362 003100 Spacer 1 4 41582 003100 Panel Wldt Backing Vacfan 1 5 SK2764 003100 005101 Kit Replmt Sheave Fan 1 5 16934 005102 Shaft 1 6 00960 003100 Key Sq 0 12 X 0 12 00 50l 1 7 00500 4 003100 Key Woodruff 0 12 0 50 Asa 0404 1 ...

Page 67: ... 00 2 1 1 1 2 04654 Fig 9 Label Kit Ref Tennant Part No Machine Serial Number Description Qty o 1 02576 003100 Kit Replmt Label Complt 140 1 Y 2 61060 003100 005426 Label Numerals 140 E Bl Gr 1 Y 2 02560 005427 Label Numerals 140 E Black 1 ...

Page 68: ...STANDARD MODEL PARTS 140 MM130 12 96 6 16 ...

Page 69: ...0 6 00 SECTION 7 CONTENTS Page Fig 1 Side Brush Group 7 2 Fig 2 Lifting Bracket 7 4 Fig 3 Oil Drain Kit 7 5 Fig 4 Documentation Group 7 6 NOTE SECTION 7 OPTIONS lists repair parts included as part of the available options ...

Page 70: ...OPTIONS 140 MM130 6 03 7 2 2 15 16 5 1 Main Frame 3 4 6 7 8 9 10 11 12 13 14 17 20 19 18 10 21 22 22 23 24 Fig 1 Side Brush Group ...

Page 71: ... 1 10 01047 003100 Retainer 2 11 07872 003100 Sheave 3l 1grv 02 9pd 38 16 1 12 41731 003100 Gearbox 90 1ratio Brush Side 1 13 07891 008427 Arm Brush Side 1 14 07887 008427 Molding Trim 08 11 39 20 1 15 41927 003100 008426 Bumper Side Brush 1 16 62595 14 003100 008426 Molding Trim 08 11 44 00 1 17 41708 003100 Screw Btn 25 20 X 0 62 Nl 4 18 08085 003100 Pin Hair Cotter 0 31 D 058 Wir 1 19 15173 003...

Page 72: ...OPTIONS 140 MM130 6 00 7 4 1 08071 Fig 2 Lifting Bracket Ref Tennant Part No Machine Serial Number Description Qty 1 41846 003100 Bracket Lift 1 ...

Page 73: ...art No Machine Serial Number Description Qty o 23263 003100 Kit Conv Drain Eng Oil 1 Y 1 23262 003100 Fitting Draincock Pm Bm05 1 Y 2 87730 003100 Hose Fuel 0 31id 12 0l 1 Y 3 43844 003100 Clamp Hose Wormdrive 0 25 0 62d 1 Y 4 26395 1 003100 Clamp Cable Stl 0 56d X 0 38w 1h 1 ...

Page 74: ...140 MM130 6 03 7 6 1 2 07501 Fig 4 Documentation Group Ref Tennant Part No Machine Serial Number Description Qty 1 MM130 003100 Manual Pkg 140 Gas Na 003100 1 2 330710 003100 Manual Cd Rom Oprtr Parts All Na 1 ...

Page 75: ...0 12 96 SECTION 8 CONTENTS Page Fig 1 Engine Breakdown 8 2 NOTE SECTION 8 ENGINE PARTS GASOLINE lists repair parts for gasoline powered engines TENNANT part number 41861 41515 19846 16489 02590 09906 50062 70183 70065 and 48768 ...

Page 76: ...ENGINE PARTS 140 MM130 9 92 8 2 SPECIAL TOOLS REQUIRED TO INSTALL L Assemblies include all parts shown in frames Fig 1 Engine Breakdown ...

Page 77: ...ENGINE PARTS 8 3 140 MM130 7 90 Assemblies include all parts shown in frames Fig 1 Engine Breakdown ...

Page 78: ...ENGINE PARTS 140 MM130 7 90 8 4 SPECIAL TOOLS REQUIRED TO INSTALL L Assemblies include all parts shown in frames Fig 1 Engine Breakdown ...

Page 79: ...r 1 9 27549 003100 Gasket Valve Cover 1 10 93394 003100 Screw Breather Mounting 1 11 66578 003100 Grommet Breather Tube 1 12 270833 003100 004030 Gasket Crankcase 0 015 in 0 38 mm 1 12 270125 004031 004554 Gasket Crankcase 0 005 in 0 13 mm 1 12 270126 004031 004554 Gasket Crankcase 0 009 in 0 23 mm 1 12 270080 004031 004554 Gasket Crankcase 0 015 in 0 38 mm 1 12 270895 004555 Gasket Crankcase 0 00...

Page 80: ... 32 93670 004555 009270 Screw Connecting Rod 1 32 94404 009271 Screw Connecting Rod 1 33 212004 003100 004030 Valve Exhaust 1 33 211119 004031 004554 Valve Exhaust 1 33 212004 004555 009270 Valve Exhaust 1 33 296676 009271 Valve Exhaust 1 34 261233 003100 004030 Valve Intake 1 34 261044 004031 004554 Valve Intake 1 34 261233 004555 009270 Valve Intake 1 34 296677 009271 Valve Intake 1 35 260552 00...

Page 81: ...bly Standard 1 25 391651 004555 009270 Piston Assembly 0 010 in O S 1 25 391652 004555 009270 Piston Assembly 0 020 in O S 1 25 391653 004555 009270 Piston Assembly 0 030 in O S 1 25 295455 009271 Piston Assembly Standard 1 25 295456 009271 Piston Assembly 0 010 in O S 1 25 295457 009271 Piston Assembly 0 020 in O S 1 25 295498 009271 Piston Assembly 0 030 in O S 1 26 391654 003100 004030 Ring Set...

Page 82: ...het Rewind Starter 1 70 298436 008037 Ratchet Rewind Starter 1 71 221653 003100 Washer Clutch Retainer 1 72 26032 004031 004554 Spring Clutch Retainer 1 73 221661 003100 Screen Rotating 1 74 93490 003100 Screw Rotating Screen Mounting 1 75 220865 003100 Washer Spring 1 76 68238 003100 004030 Washer Ratchet Sealing 1 76 270045 004031 004554 Washer Ratchet Sealing 1 76 68238 004555 Washer Ratchet Se...

Page 83: ...1 116 65978 003100 008036 Packing Needle Valve 1 117 230590 003100 008036 Nut Needle Valve 1 118 23433 003100 008036 Valve Needle 1 118 231533 008037 Valve Needle 1 124 93357 003100 Screw Hex Hd 1 127 22831 005224 008036 Plug Welch 1 127 220352 008037 Plug Welch 1 147 230591 003100 008036 Seat Needle Valve 1 148 22235 003100 008036 Washer Needle Valve 2 149 26336 003100 Spring Needle Valve 1 152 2...

Page 84: ...1 262278 008037 009270 Link Governor 1 201 262325 009271 Link Governor 1 202 260678 004031 008036 Link Throttle 1 202 262270 008037 009270 Link Throttle 1 202 A 262470 009271 Link Throttle 1 203 393919 004031 004554 Crank Bell 1 203 394670 004555 008036 Crank Bell 1 203 280720 008037 Crank Bell 1 204 230844 004031 004554 Bushing Governor Control Lever 1 204 222962 004555 008036 Bushing Governor Co...

Page 85: ...5 008037 009270 Clamp Casing 1 265 221370 009271 Clamp Casing 1 267 93496 004031 004554 Screw 1 267 93496 008037 Screw 1 268 66986 004031 004554 Casing Control Wire 1 269 26099 004031 004554 Wire Control 1 270 63426 004031 004554 Locknut 1 271 290568 004031 004554 Lever Assembly Control 1 280 221384 004031 004554 Strap Control Rod 1 280 223236 004822 008036 Strap Control Rod 1 280 223798 008037 Gu...

Page 86: ...Plug Spark Resister 1 340 26018 003100 004821 Spring Breaker Arm 1 341 93381 003100 004821 Screw 1 342 65704 003100 004821 Plunger Breaker Point 1 344 93042 003100 004821 Screw Condenser Clamp Mounting 1 345 220366 003100 004821 Cover Breaker Point And Condenser 1 346 93705 003100 Screw 1 347 293739 003100 004030 Switch Stop 1 347 220884 004031 004554 Switch Stop 1 347 293739 004555 008036 Switch ...

Page 87: ...04554 Terminal Space 1 521 298529 004031 004554 Shielding Ignition Cable 1 526 93343 003100 Screw Tank Bracket Mounting 1 527 221279 003100 004030 Clamp Breather Tube 1 527 221514 004031 004554 Clamp Breather Tube 1 527 221279 004555 005223 Clamp Breather Tube 1 527 223786 008037 Clamp Breather Tube 1 528 230634 003100 004030 Tube Breather 1 528 230722 004031 004554 Tube Breather 1 528 230634 0045...

Page 88: ...49 004031 004554 Spacer Governor Crank 1 629 261094 004031 004554 Spring Throttle Return 1 630 221425 004031 004554 Arm Throttle 1 631 221427 004031 004554 Washer Throttle Arm 1 634 270167 003100 008036 Washer Throttle Shaft Felt 1 634 271853 008037 Washer Throttle Shaft 1 634 A 270382 005224 008036 Washer Foam 1 635 66538 003100 Elbow Spark Plug 1 642 222626 004031 004554 Cover Air Cleaner 1 642 ...

Page 89: ...4 Seat Intake Valve Standard 1 869 210879 004555 009270 Seat Intake Valve Standard 1 869 211172 009271 Seat Intake Valve Standard 1 870 211291 003100 004030 Seat Exhaust Valve Standard 1 870 211172 004031 004554 Seat Exhaust Valve Standard 1 870 211291 004555 Seat Exhaust Valve Standard 1 871 63709 003100 Guide Exhaust Valve 1 871 231348 003100 Guide Intake Valve 1 883 270774 009271 Gasket Muffler...

Page 90: ...ENGINE PARTS 140 MM130 12 96 8 16 ...

Page 91: ...CROSS REFERENCE 9 1 140 MM130 12 06 SECTION 9 CONTENTS PAGE PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST 9 2 PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST 9 6 ...

Page 92: ...211117 8 6 211119 8 6 211127 8 5 211158 8 15 211172 8 15 211203 8 9 211291 8 15 211293 8 8 211338 8 8 211383 8 8 211516 8 15 211851 8 5 212004 8 6 212131 8 8 212706 8 13 213141 8 5 220234 8 8 220352 8 9 220366 8 12 220477 8 12 220670 8 6 220680 8 11 220859 8 11 220865 8 8 220884 8 12 220971 8 6 220982 8 13 221198 8 13 221226 8 9 221279 8 13 221321 8 14 221370 8 11 221372 8 13 221377 8 13 221384 8 ...

Page 93: ...26826 8 6 26855 8 10 270026 8 12 270045 8 8 270080 8 5 270125 8 5 270126 8 5 270167 8 14 270382 8 14 270383 8 5 270774 8 15 270833 8 5 270836 8 5 270895 8 5 270896 8 5 270979 8 13 271077 8 9 271118 8 14 271139 8 9 271592 8 10 271755 8 9 271853 8 14 271928 8 10 271933 8 13 271935 8 9 271936 8 8 272167 8 5 27313 8 8 27355 8 6 27549 8 5 27660 8 9 27667 8 8 27911 8 10 27977 6 13 27987 8 13 280012 8 10...

Page 94: ... 15 392910 8 14 392913 8 10 392922 8 9 392939 8 6 392975 8 5 393152 8 8 393368 8 11 393760 8 14 393812 8 7 393862 8 5 8 7 393919 8 10 393920 8 11 394083 8 9 394413 8 7 394451 8 11 394541 8 11 394588 8 8 394670 8 10 394732 8 8 394800 8 6 394819 8 5 394861 8 6 8 7 394897 8 8 394970 8 15 395259 8 5 39528 7 3 395567 8 5 39562 7 3 395662 8 14 395959 8 11 395970 8 5 396397 8 15 396424 8 13 396847 8 14 3...

Page 95: ...6 13 50114 6 13 50115 6 13 50609 6 7 54160 6 11 56060 6 11 57167 6 7 59454 6 3 59493 6 3 8 13 60378 6 3 60426 6 8 60428 6 8 61060 6 15 61088 6 7 61110 6 3 6 7 61377 6 8 61379 6 8 61380 6 7 61381 6 7 61487 6 13 61523 8 14 61760 8 7 62595 14 7 3 63426 8 11 63709 8 15 63770 8 8 64757 6 7 65704 8 12 65978 8 9 66538 8 14 66578 8 5 66594 8 9 66718 8 15 66734 8 8 66768 8 7 66895 8 13 66986 8 11 67608 8 1...

Page 96: ...k 8 10 Cap Plug 6 7 Cap Spring 8 13 Carburetor Assembly 8 9 Cartridge Air Cleaner Round Paper 8 13 Case Assembly Gear 8 8 Casing Control Wire 8 11 Caster Stem Swivel 4 0 D 6 7 Catch 6 8 Chain Sash 35 05 3l 09 Link 6 7 Clamp Breather Tube 8 13 Clamp Cable Stl 0 56d X 0 38w 1h 7 5 Clamp Casing 8 11 Clamp Condenser 8 12 Clamp Hose Wormdrive 0 25 0 62d 7 5 Cleaner Assembly Air 8 13 Cleaner Air Assembl...

Page 97: ...haft F 39571 6 13 Kit Replmt Sheave Fan 6 14 Knob Choke Rod 8 13 L Label Caution Gasoline Only 6 13 Label Numerals 140 E Bl Gr 6 15 Label Numerals 140 E Black 6 15 Lever Assembly Governor 8 11 Lever Assembly Control 8 11 Lever Choke 8 15 Lever Governor Control 8 11 Lever Speed Adjuster 8 9 Lever Speed 8 13 Link Bellcrank 8 15 Link Choke 8 10 8 11 Link Governor 8 10 Link Throttle 8 10 Lock Connecti...

Page 98: ...3 Sheave 3l 1grv 01 6pd 0 62b 6 13 Sheave 3l 1grv 01 6pd 0 75b 6 13 Sheave 3l 1grv 02 9pd 38 16 7 3 Sheave 3l 1grv 06 4pd 0 38b 6 13 Sheave 3v 1grv 02 3pd 0 38b 6 11 6 13 Sheave 3v 1grv 03 0pd 0 38brg 6 11 Sheave 3v 1grv 03 5pd 0 38b 6 11 Sheave Flat 1 8d 1 38w 0 67b 6 13 Sheave Flat 3 0d 0 68w Brg 0 62b 6 13 Shield Clutch 8 15 Shield Cylinder 8 12 Shield Heat 8 15 Shield Hppr 6 9 Shield Spark Plu...

Page 99: ...hrottle Shaft 8 14 Washer Thrust 8 15 Washer Wavy 8 9 Washer 6 11 8 5 8 13 8 14 Wheel Assy 4 0d 0 81w 7 3 Wheel 1 6d 0 72w 0 21b 6 3 6 7 Wheel 4 0d 0 81w 0 25b 7 3 Wire Control 8 11 Wire Ground 8 12 Wire Starter Switch 8 14 Wrench Spark Plug 8 12 ...

Page 100: ...CROSS REFERENCE 140 MM130 12 06 9 10 ...

Page 101: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 102: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

Page 103: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 104: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

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