Tempco TEC-9200 User Manual Download Page 21

Ramp and Soak Function

The soak function is enabled by configuring alarm 1 to act as a dwell timer. If A1SF is set for TOON (time out on), the
alarm 1 relay will act as a timer contact, with the contact being open at power up and closing after the time set in ASP1
has elapsed. If A1SF is set for TOOF (time out off), the alarm 1 relay will perform the reverse action. If the heater (or
contactor coil) is wired in series through the alarm 1 relay and the out 1 relay, the controller will act as a guaranteed
soak controller.

In the example below, RAMP is set for 5.00°F/minute, A1SF=TOOF, and ASP1=40 (minutes). Power is applied at zero
time, and the process climbs from the ambient temperature of 50°F to the set point of 200°F over 30 minutes. The dwell
timer is activated upon reaching the set point and, after the soak time of 40 minutes, the alarm 1 relay will open,
switching off the output. The process temperature will then fall at an undetermined rate.

Dwell Function

The dwell function is enabled by configuring alarm 1 to act as a dwell timer. If A1SF is set to TOON (time out on), the
alarm 1 relay will operate as a timer contact with the contact being open on initial start up. The timer begins to count
down once the set point temperature has been reached. After the amount of time set in ASP1 has elapsed, the alarm 1
relay will close. This function can be used to operate an external device such as a siren or a light (for example) to alert
the operator when a minimum desired soak time has been reached.

In the example below, the ramp rate has been set to zero, A1SF=TOON, and ASP1=40 (minutes). Initial start up is at
zero time, and the process climbs to the 200°F set point at the maximum rate. Once the set point is reached, the dwell
timer begins to count. After 40 minutes, the alarm 1 relay closes. The controller will continue to act as a fixed set point
controller.

5–14 Re-ranging Linear Process Inputs

Select an appropriate input type (INPT). Define the range by adjusting LOSC and HISC. In the example below,
INPT=4–20 (mA), LOSC=0, HISC=100.0, and RESO=1DP. For a 4mA input, the process value will read 0 (LOSC), and
for a 20mA input, the process value will read 100.0 (HISC). For a 10mA input, the process value will read 37.5. If the
input signal is outside of the range defined by LOSC and HISC, an error message (LLEr or HLEr) will be shown in the
upper display.

21

    40 

minutes

200

F

50

30

70

Time 

(minutes)

Process value

Alarm 1 output

ON

OFF

Time (minutes)

    40

minutes

Alarm 1 OFF

Alarm 1 ON

200  F

PV

F

Summary of Contents for TEC-9200

Page 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Page 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Page 3: ...lling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load distur...

Page 4: ...gurable 9 Other 4 Control Mode 3 Field configurable 9 Other 5 Output 1 0 None 1 Relay 3A 240VAC 2 Pulse DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 o...

Page 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Page 6: ...ure Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not exceed the max...

Page 7: ...minals should not be used as jumper points as they may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power...

Page 8: ...length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when order...

Page 9: ...the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in h...

Page 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Page 11: ...e selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100 JI...

Page 12: ...the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON or OFF Select the status fo...

Page 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Page 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Page 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Page 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Page 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Page 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Page 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Page 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Page 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Page 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Page 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Page 24: ...en or shorted heater circuit Open coil in external contactor Burned out line fuses Burned out relay inside control Defective solid state relays Defective line switches Burned out contactor Defective c...

Page 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Page 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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