Tempco TEC-9200 User Manual Download Page 15

long cycle time is selected for a fast process, the process may become unstable as a result. Theoretically, the smaller
the cycle time selected, the better the control that can be achieved. However, for a relay output, the cycle time should be
as large as possible (while maintaining satisfactory control) in order to maximize the life of the relay.

The following table provides cycle time recommendations for avoiding premature relay failure:

Note: In an on-off control (when PB is set to zero) the cycle time parameter may be ignored.

FAIL-SAFE Configuration

FAIL-SAFE is a tool program used to define as on or off the status of output 1 (OUT1), output 2 (OUT2), alarm 1 output
(ALM1), and alarm 2 output (ALM2) in the event of a failure. Press and release       and       repeatedly until FAIL-SAFE
appears in the display windows. Press the scroll key until the desired output is shown in the upper display. Now press
and hold the up or down key to change the status as shown in the lower display. Note that if the desired setting is
different from the original one, a long scroll (pressing the scroll key for 3.2 seconds) will be required to enter the new
value before proceeding to the next tool parameter. If the FAIL-SAFE status is not critical for a process if the controller
should fail, then this section can be ignored.

LOCK Parameter

The flow chart in section 5–4 shows how to reach LOCK PARA and from there reach LEVEL (LEV.0–LEV.2), which is
shown in the upper display, and the lock status of that level (LOCK or FREE), which is shown in the lower display. For
example, if you select LOCK for LEV.2 and press the scroll key for 3.2 seconds to enter the selection, the all parameters
in level 2 can no longer be changed. A LOCK message will appear in the upper display if someone attempts to change a
locked parameter.

Configuring Security Levels of Parameters

One of the features of this controller is the ability to assign the security level for each parameter individually. One of four
levels (level 0, level 1, level 2, or level 3) can be assigned to any parameter. The parameters with lower security levels
will be displayed before parameters with higher security levels as one cycles through the parameters using the scroll
key. Furthermore, level 3 parameters are not displayed on the front panel, so any unused parameters can be assigned
security level 3 and removed from the viewing rotation completely.

As shown in section 5.4, to configure a new level for a parameter, press       and       to reach CONF LEVL, then press

to display the desired parameter. The lower display will indicate the level of the selected parameter. You can now

change the level for that parameter using the up and down keys. Finally, press and hold       for 3.2 seconds or longer to
enter the new value. For example, if ASP1 and RAMP are set as level 0, PB, TI, and TD are set as level 1, ASP2 is set
at level 2, and all other parameters are set as level 3, the scrolling sequence of parameters will be as follows:

Output Device

(OUT1 or Cooling Output)

Cycle Time

(CYC or CCYC)

Load (resistive)

Relay

20 sec. or more

recommended

10 sec. minimum

2A/250VAC 

or contactor

5 sec. minimum

1A/250VAC

Solid State Relay Drive

1–3 sec.

SSR

Linear Current/Voltage

0.1 sec.

Phase control module

15

ASP1

RAMP

TI

TD

SV

PB

ASP2

Summary of Contents for TEC-9200

Page 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Page 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Page 3: ...lling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load distur...

Page 4: ...gurable 9 Other 4 Control Mode 3 Field configurable 9 Other 5 Output 1 0 None 1 Relay 3A 240VAC 2 Pulse DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 o...

Page 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Page 6: ...ure Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not exceed the max...

Page 7: ...minals should not be used as jumper points as they may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power...

Page 8: ...length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when order...

Page 9: ...the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in h...

Page 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Page 11: ...e selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100 JI...

Page 12: ...the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON or OFF Select the status fo...

Page 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Page 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Page 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Page 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Page 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Page 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Page 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Page 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Page 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Page 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Page 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Page 24: ...en or shorted heater circuit Open coil in external contactor Burned out line fuses Burned out relay inside control Defective solid state relays Defective line switches Burned out contactor Defective c...

Page 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Page 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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