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TEMPCO

Electric Heater Corporation

607 N. Central Avenue 

Wood Dale, IL 60191-1452  USA 

630.350.2252 

Fax: 630.350.0232

E-mail: [email protected] 

Web: www.tempco.com

Visionary Solutions for Industry

®

Since 1972 — 

ISO 9001 Certified

Temperature Controllers & Sensors 

Heating Elements 

Process Heating Systems

®

®

Instructions for Tempco PCM10005 through PCM10008 Enclosure

© 2015 Tempco Electric Heater Corporation       (Revision 7/8/2015)

1: TEC-9100 Controller
2: On-Off Rocker Switch
3: 1/2" EMT Conn. For Sensor
4: 3/4" EMT Conn. For Heater Power
5: 3/4" EMT Conn. For Incoming Power
6: 2 Fuse Holders, see spare parts for

fuse replacement

Part Number

Input 

Max. 

Required Heater Max. Wattage Max. Wattage

Mounting

voltage Amperage

Fusing

1ph

3ph

Dimensions

PCM10005

240VAC

24

30amps

5760

9970W

10.75H x 8W

PCM10006

480VAC

24

30amps

11,520

19,930W

14.75H x 8W

PCM10007

240VAC

48

60amps

11,520

19,930W

14.75H x 8W

PCM10008

480VAC

48

60amps

23,000

39,900W

14.75H x 8W

There is no disconnect or heater fusing in this enclosure.

Heater fusing and disconnect must be supplied by the installer.

It is strongly recommended that the process should incorporate a LIMIT CONTROL such

as the TEC-910 which will shut down the equipment at a preset process condition in order

to preclude possible damage to products or system.

1. Dangerous voltage capable of causing injury or death is present within this enclosure. Power

to all equipment must be disconnected before installation or beginning any troubleshooting
procedures. All wiring and component replacement must be made by qualified personnel only.

2. To minimize the possibility of fire or shock, do not expose this console to rain or excessive

moisture.

3. Do not use this enclosure in areas where hazardous conditions exist such as excessive shock,

vibration, dirt, corrosive gases, oil or where explosive gases or vapors are present.

Component Identification

(Dimensions shown (inches) are for PCM10005 only)

Summary of Contents for PCM10005

Page 1: ...48 60amps 11 520 19 930W 14 75H x 8W PCM10008 480VAC 48 60amps 23 000 39 900W 14 75H x 8W There is no disconnect or heater fusing in this enclosure Heater fusing and disconnect must be supplied by the...

Page 2: ...g instructions for the TEC 9100 temperature controller 2 Close and secure the door Switch on the enclosure Using the up down pushbuttons on the TEC 9100 controller start out with the temperature set l...

Page 3: ...Page 3 of 16 1 5 Menu Overview...

Page 4: ...Page 4 of 16 1 6 Parameter Descriptions page 1 of 2 Indicates Controller Parameter Settings that are not applicable...

Page 5: ...Page 5 of 16 Parameter Descriptions page 2 of 2...

Page 6: ...Page 6 of 16 Alarm Wiring...

Page 7: ...s selected for LOCK then all setup data as well as user data refer to section 1 5 except the set point are locked to prevent them from being changed If ALL is selected for LOCK then all parameters are...

Page 8: ...quick response to the process if it is properly tuned Control Outputs continued Heat only ON OFF control Select REVR for OUT1 Set PB proportional band to 0 O1HY is used to adjust dead band for ON OFF...

Page 9: ...The two trigger levels are SV SP3 and SV SP3 for alarm When the process is higher than SV SP3 or lower than SV SP3 a deviation band high alarm DB HI occurs When the process is within the trigger leve...

Page 10: ...ature is 30 C After power up the process runs like the curve shown below Note When the ramp function is used the lower display will show the current ramping value The ramping value is an artificially...

Page 11: ...used for control may produce an unstable process The controller will enter failure mode if one of the following conditions occurs 1 SBER occurs due to input sensor break or input current below 1mA if...

Page 12: ...on as either failure mode or manual control mode is entered Procedures Auto tuning can be applied either as the process is warming up cold start or when the process has been in a steady state warm sta...

Page 13: ...ower display will show The controller is now in manual control mode indicates output control variable for out put 1 and indicates control variable for output 2 Now you can use the up and down keys to...

Page 14: ...Page 14 of 16 Table A 1 Error Codes and Corrective Actions...

Page 15: ...fect com pliance with any applicable specification TEC Temperature Con trollers are warranted to be free from defects in material and workmanship for two 2 years after delivery to the first purchaser...

Page 16: ...es of our Diverse and Innovative Products Copyright 2015 All Rights Reserved Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid State Relays Mechanical Relays Videogra...

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