Temco DV5200N Homeowner'S Installation And Operating Manual Download Page 34

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Temco DV5200, DV6400 Series

77531

Always include correct name, part number, valve
manufacturer, model number and serial number of the
appliance when ordering service parts.

If you desire to communicate with the factory, write to
Customer Service at:

Temco Fireplace Products
410 Admiral Blvd.
Mississauga, Ontario
Canada L5T 2N6

Replacement Parts

DV5200, DV6400

Description

DV5200

DV6400

Burner

77440

Gasket Tape 5/8” Wide

75448

75447

Gas Valve LP (SIT)

76448

Gas Valve NG (SIT)

76449

Glass Door Assembly

75362

75361

Log Set

78369

76761

Log, Front

76895

76893

Log, Back

78016

75317

Log,Right Twig

75318

Log, Left Twig

75319

Log, Twig (Top)

76398

LP/Propane Burner Orifice

PCOAO70H37

Natural Gas Burner Orifice

PCOAO70H04

PCOAO70H01

Piezo Ignitor

65180

Pilot, Natural (SIT)

76261

Pilot, Propane (SIT)

76335

Pilot Orifice, Natural

76262

Pilot Orifice, LP

76263

Rep. Reg. Assembly LP Hi/Lo 82979

PCOB068

Rep. Reg. Assembly NG Hi/Lo 86354

PCOB069

Thermocouple

7531137

Thermopile

PCOB021

Grate Assembly

76485

77639

Rock Wool (Bag)

76675

Stainless Steel (3” x 3” x 1”)

77661

Black Anodized Aluminum Grille Panels

GBL5200

GBL7400

Gold Colored Anodized Aluminum Grille Panels

GPB5200

GPB7400

Platinum Colored Anodized Aluminum Grille Panels

GPT5200

GPT7400

Servicing

Repair and replacement work should only be done by a
qualified service person.

Always shut off the gas supply and make sure the
appliance is cool before beginning any service opera-
tion.
Always check for gas leaks after servicing.

Summary of Contents for DV5200N

Page 1: ...s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PER SONAL INJURY OR LOSS OF LIFE PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE INSTALLER CONSUMER SAFETY INFORMATION FOR YOUR SAFETY Installation and ser...

Page 2: ...lass Door Removal Procedure 23 Glass Cleaning 23 Louvre Installation 23 Log Installation 24 Speed Control Switch 25 Millivolt System 25 Burner ON OFF 25 Managing Heat Output 26 Fan Operation 26 Flame Characteristics 26 Lighting Operating Instructions 27 Troubleshooting 28 Maintenance Unit Adjustment 31 Maintenance 31 Glass Door Replacement 32 Replacement Parts 34 Servicing 34 Warranty 35 Installat...

Page 3: ...he heater and to replace any part of the control system and any gas control which has been under water 12 Do not operate appliance unless completely installed as per installation instructions 13 This appliance may be used in a bedroom installation Install in accordance with local building codes and regulations 14 Never use your fireplace as a cooking device 15 This appliance must not be connected ...

Page 4: ...4mm 4 114mm O 3 76mm 3 76mm Framing Dimensions P 73 1867mm 79 2007mm Q 51 1315mm 56 1422mm R 34 883mm 34 883mm S 36 914mm 42 1067mm T Refer to Figure 3 or 4 for Rough Opening Depth Fig 2 Fireplace specifications and framing dimensions S Rough Opening Width Rough Opening Height Rough Opening Depth A C L 4 102mm Dia 7 178mm Dia 1 2 1 3 m m Q Q P T I J R B K L M N C H E F G K L M N O D Gas Line Acces...

Page 5: ...wall or chase it is recommended that the outer walls be insulated to conform to applicable insulation codes Drywall should be installed around the unit to prevent insulation from contacting the body NOTE Never let vapor barrier contact the outer case of this fireplace or venting 5 Drywall can be extended flush on the bottom top and to the outermost part of the sides of the fire place 6 Noncombusti...

Page 6: ...atory as surface tem peratures of combustibles are tested surface tempera tures of flooring carpeting tile varnish etc may reach a point where damage to some surfaces may result For example carpeting may buckle and discolor vinyl tile may discolor and unglue varnishes waxes etc on wood flooring may dis color Surround Material When using materials around the face of the fireplace these materials mu...

Page 7: ... in the control valve compartment Using two wrenches tighten the flexible tube at the shut off valve and at the gas control 3 When using a flex connector use only approved fittings When a union is installed provide easy access in it s placement for servicing Refer to gas specification for pressure details and ratings 4 When a vertical section of gas pipe is required for the installation a condensa...

Page 8: ...NSI Z223 1 NFPA 54 in the USA regarding special vent termination clearances These fireplaces are certified for use with four types of venting systems 1 Temco 4 x 7 dia flex vent 2 Temco TDV series 4 x 7 dia rigid vent 3 Simpson Dura Vent GS series 4 x 6 dia vent 4 Security Secure Vent series 4 x 6 dia vent Review general venting information in this manual and information packed with the venting pr...

Page 9: ...bove the meter regulator assembly above the meter regulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 12 30cm for appliances 10 000 Btuh 9 23cm for appliances 10 000 to building or the combustion air inlet to any 3kW and 100 000 Btuh 30kW Btuh 3kW and 50 000 Buth other appliances 15Kw K Clearance to a mechanical air supply inlet 6...

Page 10: ...ne sealant to outer pipe Sealant should be applied at every joint in the vent system including at the fireplace and at the vent terminal Fig 13 Apply sealant at every joint in vent system Roof Pitch H Min Flat to 6 12 12 305mm 6 12 to 7 12 15 381mm Over 7 12 to 8 12 18 457mm Over 8 12 to 16 12 24 610mm Over 16 12 to 21 12 36 914mm H 12 x Vent Cap Lowest Dis charge Opening Gas Vent Roof Pitch is X ...

Page 11: ...all sidewall applications and vertical venting up to 35 10 7m Flex shall be properly supported so there are no sags in the system Supports must be used at least every 24 610mm on horizontal section and every 36 914mm on vertical Wire or metal stripping may be used to support the venting For 4 x 7 flex the 7 flex has an outside diameter of 7 191mm and if installed in a chase the inside diameter of ...

Page 12: ...tension Frame Kit No VEF is used measure to outside surface of wall without siding and add 2 addi tional inches 51mm to the venting length A brick extension kit No BEF is available to extend the horizontal vent terminal HSQ47 or HFTK kit terminal beyond the brick surface If the BEF extension is used measure to the outside surface of the framed wall and add 4 additional inches to the venting length...

Page 13: ...4 dia band clamp 8 To finish connections place a small bead of sealant to the outside of the fireplace inlet flange Then slide the extension collar over the inlet flange and secure with the three 3 screws provided NOTE We recommend driving in two 2 sheet metal screws at 180 adjacent to the gear clamp at each joint 2 51mm 1 25mm Inside Wall Wall Shield Exterior Wall Flange at Top Thimble Extension ...

Page 14: ... location and secure to the floor 6 Install the firestop at the ceiling level 7 If an attic space insulated or not is located above the ceiling the firestop should be installed to the underside of the ceiling The firestop maintains the proper air space clearance from the vent to insula tion and building materials An attic insulation shield AS7 8 may be used above the firestop to keep attic insulat...

Page 15: ...ontal run Combustible clearances from any horizontal vent pipe area must be 2 51mm from top of vent and 1 25mm from sides and bottom Clearance to combustibles from vertical pipe sur face is 1 25mm Prior to securing each vent component make sure the sections are pushed together firmly to maintain vent integrity Sidewall Horizontal Venting General When locating the vent termination the minimum vent ...

Page 16: ...ion loca tion are consistent with requirements for termina tions and vent runs 2 Secure unit to the floor 3 Locate vent opening in wall Maintain 2 51mm clearance to top of vent from combustibles Install wall thimble per instructions supplied with Horizontal Vent Kit Refer to Pages 12 13 Figures 19 and 20 for wall thimble installation 4 Attach vent components beginning with a TDV45S elbow Apply hig...

Page 17: ...lue and inlet pipes must overlap last vent section a minimum of 1 25mm If the horizontal termination is located in an accessible area below 7 178mm an HTG guard is to be in stalled over terminal A Vinyl Extension Frame Kit No VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination If a Vinyl Extension Frame Kit No VEF is used measure ...

Page 18: ... 29 743mm N 34 864mm 34 864mm O 28 724mm 28 724mm P 20 521mm 20 521mm C A Min B Min D M Min N Max L Ref E F 10 254mm Min 1 2 13mm L K 16 407mm P Min G Min O Max H J 10 254mm Min HSQ47 TDV90 TDV45 Corner Installation Horizontal Vent 45 Up Out Vent Horizontal HSQ47 TDV90 TDV45 Vertical Vent Horizontal Vent HSQ47 Cap telescopes may be cut off to achieve minimum framing depth TDV45 T198 NOTE Refer to ...

Page 19: ...Flex HFTK Round Hor Term Cap High Wind Includes 7 4 Flex x 3 ft long CDV HSK Round Hor Term Cap uses 7 4 Flex RN47 Vertical Vent Kit Includes 7 4 flex x 10 ft long Firestop Thimble Assy VSK7MH 2 Vertical Vent Kit uses 7 4 Flex VSK7 NOTE Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting instructions TDV Series Direct Vent System Installation...

Page 20: ...be used instead of the vinyl siding standoff to create a level surface to mount the vent terminal The Terminal must not be recessed into siding Measure the wall thickness including furring strips If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 51mm Flat Wall Installation All Units Wall Thickness Vent Length inches...

Page 21: ...zontal Square Termination Cap 984 Horizontal Square Termination Cap w 1 return 984L Horizontal Square High Wind Termination Cap 985 Snorkel 14 Rise Termination Cap 982 Snorkel 36 Rise Termination Cap 981 Wall Thimble Support Box 940 Cathedral Ceiling Support Box 941 Brass Trim for Cathedral 3951 Firestop Spacer 963 Flashing 0 12 6 12 Roof Pitch 943 Flashing 7 12 12 12 Roof Pitch 943S Storm Collar ...

Page 22: ...6 Pipe Length Galvanized SV4L36 48 Pipe Length Black SV4LB48 48 Pipe Length Galvanized SV4L48 1 6 Adjustable Pipe Black SV4LBA 1 6 Adjustable Pipe Galvanized SV4LA 1 12 Adjustable Pipe Black SV4LBA12 1 12 Adjustable Pipe Galvanized SV4LA12 1 24 Adjustable Pipe Black SV4LBA24 1 24 Adjustable Pipe Galvanized SV4LA24 45 Elbow Swivel Black SV4EB45 45 Elbow Swivel Galvanized SV4E45 45 Elbow Black SV4EB...

Page 23: ...NG Do not operate appliance with the glass front removed cracked or broken The use of substitute glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Replacement of the glass should be done by a licensed or qualified service person Do not remove the glass door when unit is hot to ...

Page 24: ...er log supports slots aligned with tabs and log placed rearward 5 Top twigs can then be placed in their designated positions provided with pins on back logs and grooves on the center log The two outside twigs provided on the DV6400 models rest on top of the ends of the grate They are located and supported by the wire formed brackets extending up from the firebox base Fig 34 TL121 Fig 32 Correct lo...

Page 25: ...ower combination on off switch and electronic speed control is supplied loose to allow mounting in a conveniently located wall mounted electrical box 2 Wire speed control into black hot side of 120V 60Hz line as shown in blower wiring diagram M White Black G Green Fan Temperature Sensor 120 Volt Speed Control Switch T173 Fig 37 Fan wiring diagram CAUTION Should this fan require ser vicing the powe...

Page 26: ...unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames Compare them to Figure 40 If the flame patterns appear abnormal contact a qualified service provider for service and adjustment Pilot Burner Adjustment 1 Adjust pilot screw to...

Page 27: ...anu ally When lighting the pilot follow these instruc tions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from...

Page 28: ...ocouple to cool until the mv drops below the hold in requirements of the safety magnet 30 seconds or less Re light pilot Pilot will not hold Wrong inlet pressure With the main burner functioning adjust the inlet pressure regulator to supply gas to the appliance within the design par ameters of the appliance manufacturer Typically 7 NG 11 LPG Pilot adjustment screw not After the pilot has been lit ...

Page 29: ...or vented appliances or 8 5 mv for un vented appliances and the safety magnet does not hold replace the valve E If closed circuit mv reading is the same as the open circuit reading the coil is electrically open Replace the valve Defective Safety Magnet Verify operation of safety magnet in the following Millivolt system manner A Remove all wires from the terminals of the main operator B Measure the...

Page 30: ... terminals on the valve This closed circuit voltage should not fall below 300mv Record read ing B Remove jumper wire from the TPTH and TH con nections and reconnect the thermostat wires to the same terminals Take the closed circuit voltage as described in the previous step If the mv reading drops below 150mvm excessive resistance existsin the thermostat circuit and must be isolated and eliminated ...

Page 31: ...n elevation above 2 000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input should be re duced four percent 4 for each 1 000 feet above sea level unless the heating value of the gas has been reduced in which case this general rule will not apply To identify the proper orifice size check with the local gas utilit...

Page 32: ...d to prevent the ceramic fibers that compose the logs from pricking your skin If the skin is pricked wash gently with soap and water Use extreme caution in cleaning around the pilot The pilot should not be moved or altered from the original factory setting Pilot to burner preset location The burner should be placed back into its original locked and secure position after clean ing and servicing pro...

Page 33: ...lame sooting Opening A T203 Fig 42 Air shutter opening Normal and High Direct Vent Units Inputs Orifice Size Altitude BTU Hr BTU Hr Manifold Pressure Orifice 0 2000ft Altitude in USA Model Min Input Max Input Max Orifice 0 4500ft Altitude in Canada DV5200N 17 000 25 000 3 5 w c 42 DMS DV5200P 17 500 25 000 10 0 w c 1 45mm DV6400N 18 000 27 000 3 5 w c 40 DMS DV6400P 17 500 25 000 10 0 w c 1 45mm C...

Page 34: ...ce PCOAO70H37 PCOAO70H37 Natural Gas Burner Orifice PCOAO70H04 PCOAO70H01 Piezo Ignitor 65180 65180 Pilot Natural SIT 76261 76261 Pilot Propane SIT 76335 76335 Pilot Orifice Natural 76262 76262 Pilot Orifice LP 76263 76263 Rep Reg Assembly LP Hi Lo 82979 PCOB068 PCOB068 Rep Reg Assembly NG Hi Lo 86354 PCOB069 PCOB069 Thermocouple 7531137 7531137 Thermopile PCOB021 PCOB021 Grate Assembly 76485 7763...

Page 35: ...ished Alteration of the Product in any way is prohibited and voids any and all warranties Removal of the data plate alters the Product and voids the warranty The installer must have completed the installation and Startup Checklist a copy of which must be submitted along with proof of purchase to obtain prior approval for warranty repair or replacement and to affect a warranty claim The Checklist i...

Page 36: ...adequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches w c Manifold Pressure __________ inchesw c Piezo ignitor funct...

Page 37: ...uate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches WC Manifold Pressure __________ inchesWC Piezo ignitor function mi...

Page 38: ...line To register your warranty please provide the information indicated on this form and mail it to TEMCO Fireplace Products Attn Warranty Registration 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 Model ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions I have completed the proper installation an...

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