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DIGITAL SWEEP

INSTRUCTION MANUAL

TELEMARK, 1995-2020

–

Manual Rev 1.0.0 June 2020

telemark.com

This manual is for software version 4.2.19212 and above.

Current interface and software options might be different. Contact manufacturer for current manual

release if the software interface or functions are different from this manual or download the current

version of this manual at

https://telemark.com/e-beam-power-supplies/sweep-controllers/

Brand and product names are trademarks or registered trademarks of their respective companies

Summary of Contents for DIGITAL SWEEP

Page 1: ...Current interface and software options might be different Contact manufacturer for current manual release if the software interface or functions are different from this manual or download the current...

Page 2: ...eneral Data 11 2 1 1 Mechanical Data 11 2 1 2 Ambience 12 2 1 3 Use and Operating Modes 12 2 1 4 Standards 12 2 2 Mains Connection 13 2 3 Pack List 13 2 4 Specifications 14 2 5 Features 15 2 6 Interfa...

Page 3: ...RUN 27 4 1 6 LED REMOTE CONTROL 27 4 1 7 LED HANDHELD 27 4 2 Avatar Handheld 28 4 2 1 Four way and OK Momentary switch 28 4 2 2 Joystick 29 5 CONFIGURATION 31 5 1 Unlocking 31 5 2 Configure Pocket Set...

Page 4: ...48 Rev 1 0 0 7 1 Maintenance 43 7 2 Cleaning 43 8 STORAGE AND DISPOSAL 44 8 1 Packaging 44 8 2 Storage 44 8 3 Disposal 44 8 4 WEEE 44 9 ERRORS AND WARNINGS 46 9 1 Error Codes 46 9 2 Interlock Fail 46...

Page 5: ...rence Code 23 Figure 3 9 Telemark Source Standard Direction Reference 24 Figure 3 10 Typical 8 pin Sweep coil Installation 24 Figure 3 11 Typical 4 Pin Sweep coil Installation 24 Figure 4 1 Front Pane...

Page 6: ...h Adjustment 38 Figure 5 16 Display Tail Length Hide 38 Figure 6 1 Touchscreen Display 39 Figure 6 2 Pattern Selection 40 Figure 6 3 Select Pattern Move 40 Figure 6 4 Move Pattern 40 Figure 6 5 Run On...

Page 7: ...nent magnet focusing The sweep output drives the latitude and longitude X Y coils of an electron beam source to move the beam spot The device is referred to as Digital Sweep in the remainder of this m...

Page 8: ...the end user of the product 1 3 2 Illustration of Residual Dangers This Operating Manual illustrates safety notes concerning residual dangers as follows Information on preventing any kind of physical...

Page 9: ...tion to all other users of the product Pay attention to the following safety notes Figure 1 1 Keep Foreign Material Out of the Digital Sweep Improper use Improper use can damage the Digital Sweep Use...

Page 10: ...l INTRODUCTION telemark com 10 of 48 Rev 1 0 0 Improper installation and operation data Improper installation and operation data may damage the Digital Sweep Strictly adhere to the stipulated installa...

Page 11: ...nical Data Dimensions 19 inch 483mm rack 2U 3 1 2 89mm high x 9 3 8 238mm deep See Fig 2 1 Net Weight 10 6 lb 4 8 kg Controller Installation 19 Rack standard or Bench Top unit Assembly Connected outsi...

Page 12: ...face This mode is active by pressing the Remote button on the touchscreen In this mode the only button available on the touchscreen is to return to manual mode 2 1 4 Standards Conformity with the Dire...

Page 13: ...120V Max 0 4 A at 230V Power consumption Max 17 W Overvoltage category II Protection class 1 Connection US appliance connector IEC 320 C14 Fuse Slow Blow 5 A 250 V 5mm x 20mm 2 3 Pack List Part No Qua...

Page 14: ...0925 7 1 Connector Kit 25 Pin D Sub F w Intlk loop 376 9010 1 1 Power Cord 2 4 Specifications Electrical Input Supply Voltage 90 to 264 Vac 47 63 Hz 1 phase operation Input Current Max 0 4A Mode of op...

Page 15: ...output runs to each of two coils latitude and longitudinal which are placed perpendicularly to each other Their magnetic fields affect the position motion of the electron beam A simple front panel tou...

Page 16: ...ly 3 Examine the Digital Sweep for completeness 4 Visually inspect the Digital Sweep for signs of damage Damaged product Putting a damaged product into operation can be extremely dangerous Never attem...

Page 17: ...onents required for setting up the sweep for safe operation Electron beam source with an electromagnetic coil in working order Vacuum system 19 inch rack with 115 230VAC 50 60 Hz power to house the co...

Page 18: ...f the rack If the product is installed in a rack it is likely to lower the protection class of the rack protection from foreign bodies and water e g according to the EN 60204 1 regulations for switchi...

Page 19: ...pter 3 4 7 for details B Main power socket IEC C13 see chapter 3 4 3 for details C Remote Control Input Output interface connector Dsub 25 female see chapter 3 4 5 for details D USB connector Type B s...

Page 20: ...operly grounded devices can be extremely dangerous in the event of a fault Use three wire mains or extension cables with protective ground only Plug the mains cable into wall sockets with protective g...

Page 21: ...ROL INPUT POWER IN J1 HOST USB RETURN PATTERN SELECT BINARY 1 1 PATTERN SELECT BINARY 2 2 RETURN PATTERN SELECT BINARY 3 3 RETURN PATTERN SELECT BINARY 4 4 RETURN PATTERN SELECT 5 RETURN PATTERN SELEC...

Page 22: ...n number may be selected two different ways When pins 17 and 5 are open the pattern is selected by a Pattern Select pin being closed contact closed When pins 17 and 5 are closed then a pattern is sele...

Page 23: ...e tank by way of a feedthrough and connected to pins 1 2 3 of J3 on the Sweep Module as shown The interconnecting wire must be capable of passing a minimum of two amperes The return wire is shared by...

Page 24: ...rientation as long as the Sweep Return is connected to ground 4 3 1 2 XY SWEEP MODULE LONG SIGNAL Y 3 LONG LAT LAT LONG FEEDTHROUGH OCTAL 1 5 7 EB SOURCE COILS 3 2 BLACK WHITE 1 RED LAT SIGNAL X SWEEP...

Page 25: ...of 48 Rev 1 0 0 Improper connection In the case of incorrect connection in accordance with Figure 3 8 3 10 and 3 11 there is a danger of damage to the controller 3 5 List of Accessories or Supplies Re...

Page 26: ...or details C HANDHELD see chapter 4 1 3 for details D LCD touch screen see chapter 4 1 4 for details E LED RUN see chapter 4 1 5 for details F LED REMOTE CONTROL see chapter 4 1 6 for details G LED HA...

Page 27: ...screen saver setting The Sweep is always operational if the power is on even if the screen is off Touch the screen to wake screen up 4 1 5 LED RUN This LED lights up if sweep is running a pattern 4 1...

Page 28: ...details B JOYSTICK see chapter 4 2 2 for details 4 2 1 Four way and OK Momentary switch 1 Pocket Location Size Setup The joystick is used to set the center and diameter of the pocket see configuration...

Page 29: ...ed Pocket Center Adjust moves the center position in lateral and longitudinal directions The Ok button cycles between pocket center and the eight radial adjustment points Radius Angle Adjust changes p...

Page 30: ...Sweep Instruction Manual USING THE DIGITAL SWEEP telemark com 30 of 48 Rev 1 0 0 2 Pattern Shift The joystick is used to move the center of the pattern in run mode see operation chapter for more info...

Page 31: ...en To configure the Sweep first it must be unlocked Press the lock to unlock the Sweep and enter the password The default password is 1234 The password can be changed at this time by pressing the Chan...

Page 32: ...e Pocket Setup 1 Figure 5 2 Configure Pocket Setup Press the Pattern button to select the pattern to configure 1 Figure 5 3 Pattern Button Once the sweep is unlocked then the Config Configure button c...

Page 33: ...by pressing the blue arrow button to cycle around the 8 directions Each time you press the blue direction arrow the sweep will switch to the next setup point Two green lines are drawn to show the ava...

Page 34: ...elect the shape type Triangle Line Circle Sine or Point by touching the Shape button The Reset Current Pattern button will reset the current pattern settings for all shapes to factory defaults Adjust...

Page 35: ...Lat Amplitude Latitudinal 25 100 of configured maxim pocket Amp Long Amplitude Longitudinal 25 100 of configured maxim pocket 5 3 2 Triangle Setup Pattern 8 Setup Pattern 8 Figure 5 10 Setup Pattern...

Page 36: ...mp In is not visible Amp In Amplitude In 5 100 of configured maxim pocket only when the collapse greater than 0 Amp Out Amplitude Out 10 100 of configured maxim pocket 5 3 4 Line Setup Pattern 8 Figur...

Page 37: ...ent users from damaging the e beam source pocket Lat Latitudinal position 511 to 511 97 to 97 of configured pocket maximum Long Longitudinal position 511 to 511 97 to 97 of configured pocket maximum 5...

Page 38: ...15 Display Tail Length Adjustment Changing the LCD Tail length 10 300 makes the display of the pattern more or less visible Note the LCD Tail length has no effect on the actual output to the EB source...

Page 39: ...elow 1 Figure 6 1 Touchscreen Display Then turn on the power supply HV Emission Set the Hi Voltage at the level necessary for the material but set the Emission very low just enough to barely see a bea...

Page 40: ...get the Select Pattern menu 6 3 Move Pattern 1 Figure 6 3 Select Pattern Move Patterns can be moved in the pocket by pressing the Pattern Move icon Move Pattern 8 Figure 6 4 Move Pattern Latitude and...

Page 41: ...On mode the pattern that has been selected the Select Pattern menu is output 1 Figure 6 6 Run Off Mode When in Run Off mode the joystick directly controls the e beam output position allowing the user...

Page 42: ...ern is selected by the remote then No Pattern Selected is shown and there is no output to the coils 1 Figure 6 8 Remoted Pattern Selected If a valid pattern is selected by the remote contact closed th...

Page 43: ...eep does not require any special maintenance 7 2 Cleaning For cleaning the outside of the device a slightly moistened cloth will usually do Do not use any aggressive or abrasive cleaning agents Mains...

Page 44: ...eferably in an air tight plastic bag with a desiccant 8 3 Disposal The product must be disposed of in accordance with the relevant local regulations for the environmentally safe disposal of systems an...

Page 45: ...Digital Sweep Instruction Manual STORAGE AND DISPOSAL telemark com 45 of 48 Rev 1 0 0 Figure 8 1 WEEE Symbol...

Page 46: ...off The error conditions must be fixed before the Digital Sweep will be operational Errors may be with the Digital Sweep the EB source coils or the connection between the two The possible error codes...

Page 47: ...al ERRORS AND WARNINGS telemark com 47 of 48 Rev 1 0 0 When the interlock string is broken a red INTL will show in the upper left corner of the screen the pattern will stop on the screen and the outpu...

Page 48: ...for any lesser time that such manufacturer warrants its products to Telemark This warranty is valid only for normal use where regular maintenance is performed as instructed This warranty shall not app...

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