Teleflex Marine MV-3 Series Installation Manual Download Page 6

Installation of the Berkeley Jet Control closely follows that of the other 
MV-3 Controls made by Telefl ex Marine Controls. Follow the instructions
in this booklet plus these few added instructions:

Neutral Safety Switch Option

A neutral safety switch kit is available for use with
Berkeley jet versions (Part Number 311453).
Follow the procedures for installation of the
Neutral Safety Switch as outlined page 5.

Routing Control Cables

Run the cables through the panel cutout back to the location of the engine 
and jet drive, then attach the cables to the carburetor and jet gate.

To install the throttle cable to the engine, refer to the installation instruc-
tions provided with the throttle connection kit.

This provides a means for absorbing the slight movement of the Control 
Head Throttle Arm during the shift cycle.
When the Throttle Cable is correctly adjusted, the engine speed will re-
main at idle while the Control is shifted and will increase ONLY after the 
Gate is full open or closed.

Control Installation Completion

Place the Hand Lever in the FORWARD position so that, as a result, the 
Shift Arm and Throttle Arm will take the smallest amount of space to feed 
the Hanger Bracket through the panel cutout. Fastening recommenda-
tions are as follows:

For Normal Mounting:

2 each, Oval Head #10 x 1-1/4” long Self-Tapping Screws.
1 each, #10 x 1-1/2” long Self Tapping Screws.

Engine Cable Connections:

THE SHIFT AND THROTTLE 
ARMS HAVE BEEN OFFSET 15 
DEGREES TO ASSURE PROPER 
GATE OPERATION. DO NOT
ATTEMPT TO CHANGE THIS 
POSITION. 
TO  DO  SO  WILL  RESULT  IN 
IMPROPER SHIFT ACTION (SEE 
FIGURE 11).

CAUTION

!

Berkeley Jet Control

NOTICE

CONNECT THE SHIFT CABLE 
TO THE JET GATE AS RECOM-
MENDED BY THE JET
MANUFACTURER..

VERY IMPORTANT!

THIS CONTROL  CAN BE USED 
ONLY  WITH NON-SPRING LINK 
THROTTLE CONNECTION KITS. 

BECAUSE THE SPRING DWELL 
IS BUILT INTO THE THROTTLE
CABLE ANCHOR ASSEMBLY, 
THE CONTROL HEAD HAND LE-
VER MUST BE IN THE FORWARD 
POSITION AND THE
CARBURETOR THROTTLE ARM 
MUST BE AT  THE IDLE POSI-
TION WHILE CONNECTING THE 
THROTTLE CABLE TO THE 
ENGINE.

CAUTION

!

Connect the Shift and Throttle Cables to the Shift and Throttle levers at the 
engine, following the instructions provided with the appropriate Connec tion 
Kit or with the engine.

9.4 Final Adjustments

Operate the Hand Lever several times. The Jet Gate should be FULLY 
OPEN or FULLY CLOSED before the carburetor arm leaves the Idle Stop. 
Adjust the Cable Terminal at the carburetor, if necessary, to obtain this 
result.

DO NOT USE CABLE HANG-
ERS OR CLAMPS WHICH MAY 
CRUSH OR STRESS THE
CABLES IN ANY WAY.  DOING 
SO MAY IMPAIR THE FUNC-
TION OF THE CABLES.

DO NOT RESTRICT MOVE-
MENT OF THE  THROTTLE 
CABLE WITHIN 2 FEET OF 
THE CONTROL. TO DO SO 
MAY DAMAGE OR IMPAIR 
PROPER OPERATION OF THE
THROTTLE CABLES (SEE 
FIGURE 10).

Summary of Contents for MV-3 Series

Page 1: ...he International Hazard Symbol are used to alert the manufacturer or installer to special instructions concerning a particular service or operation that may be hazardous if preformed incor rectly or carelessly Warnings alone do not eliminate dangers nor are the a substitute for safe boat handling and proper accident prevention measures Observe these alerts carefully DANGER Immediate Hazards which ...

Page 2: ...s Pay attention to the 2 hole pattern on the shift arm for mounting pivot See Figure 3 Repositioning Shift Arm Control Configuration TO DETERMINE THE CORRECT CONTROL ASSEMBLY FOR INBOARDS WITH HYDRAULIC TRANSMISIONS YOU MUST DE TERMINE IF THE SHIFT CABLE PULLS OR PUSHES TO GO INTO FORWARD AND IF THE THROTTLE CABLE PULLS OR PUSHES TO OPEN THE THROTTLE NOTICE ...

Page 3: ...Remove arm and reassemble in opposite position as shown in Figure 5 Also reverse position of dwell block and spring by removing screw flat washer and nut Reassemble in opposite position see Figure 5 CAUTION IF THE SHIFT ARM IS REPOSITIONED THE NEUTRAL SAFETY SWITCH MUST ALSO BE REPOSITIONED OR THE SWITCH WILL BE DAMAGED SEE FIGURE 4 Reversing Throttle Action CONTROLS ...

Page 4: ...travel at engine use shift arm on control at short pivot hole location as shown in Figure 3 For Mercury long 3 inch cable shift travel at engine is necessary As semble shift arm to control using longest pivot hole location CAUTION WHEN CONTROL COMES WITH CUTOFF SWITCH INSTALLED PANEL THICKNESS MUST BE 50 12 7 MM MAXIMUM IF CUT OFF SWITCH IS NOT USED THE PANEL THICKNESS MAY BE 75 19 05 MM MAXIMUM C...

Page 5: ...Neutral Safety Switch between the ignition switch start lead and the starter solenoid See Figure 9 Use terminals with insulators to insure against an electrical short circuit Cable Path Run the cables which are connected to the control back to the throttle and shift location of the engine and drive The cables should run as straight as possible avoiding any sharp bends Make no bends in the cable of...

Page 6: ...ach Oval Head 10 x 1 1 4 long Self Tapping Screws 1 each 10 x 1 1 2 long Self Tapping Screws Engine Cable Connections THE SHIFT AND THROTTLE ARMS HAVE BEEN OFFSET 15 DEGREES TO ASSURE PROPER GATE OPERATION DO NOT ATTEMPT TO CHANGE THIS POSITION TO DO SO WILL RESULT IN IMPROPER SHIFT ACTION SEE FIGURE 11 CAUTION Berkeley Jet Control NOTICE CONNECT THE SHIFT CABLE TO THE JET GATE AS RECOM MENDED BY ...

Page 7: ...WITCH STANDARD 311364 300928 N S SWITCH IMMERSION PROOF 311508 51801 031 3 HAND LEVER BALL KIT ALL MODELS 68287K 4 HUB INSERT ALL MODELS 311352 5 MOUNTING HARDWARE not shown ALL MODELS except 311336 311508 311510 3 4 PARTS AVAILABLE NOTICE WHEN THE THROTTLE CABLE IS CORRECTLY ADJUSTED THE ENGINE SPEED WILL REMAIN AT IDLE WHILE THE CONTROL IS SHIFTED AND WILL INCREASE ONLY AFTER THE GATE IS FULLY O...

Page 8: ...311411 5 NEUTRAL SAFETY for BERKELEY 311412 and 311413 311453 MV 3 For Berkeley Jets 2 3 PARTS AVAILABLE INSTALLER THESE INSTRUCTIONS CONTAIN IMPORTANT SAFETY INFORMATION AND MUST BE FORWARDED TO THE BOAT OWNER USA Sales Support Teleflex Marine 640 North Lewis Road Limerick Pennsylvania 19468 www teleflexmarine com Overseas Sales Support Teleflex Marine International Sales and Marketing PO Box 599...

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